501-26 Reparos de carroceria – dados do veículo

Body Repairs - Vehicle Specific Information 501-26-1 and Tolerance Checks 501-26-1 . SECTION 501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks VEHICLE APPLICATION: 2011.50 Ranger CONTENTS DESCRIPTION AND OPERATION Body and Frame (Component Location)............................................................................ Body and Frame (Overview)............................................................................................... Introduction......................................................................................................................... High-strength and super-high-strength steels ................................................................... Usibor steel......................................................................................................................... Single cab ...................................................................................................................... Double cab...................................................................................................................... Super cab........................................................................................................................ Sheet metal parts for quarter panel partial replacement ................................................... Single cab....................................................................................................................... Double cab...................................................................................................................... Super cab........................................................................................................................ Anti corrosion protection..................................................................................................... GENERAL PROCEDURES Underbody Tolerance Check.............................................................................................. Frame Tolerance Check..................................................................................................... PAGE 501-26-2 501-26-11 501-26-11 501-26-11 501-26-11 501-26-11 501-26-12 501-26-12 501-26-13 501-26-13 501-26-13 501-26-14 501-26-14 501-26-16 501-26-18

Body Repairs - Vehicle Specific Information 501-26-2 and Tolerance Checks 501-26-2 DESCRIPTION AND OPERATION Body and Frame œ Component Location Body, single cab E140310 Body, double cab E140311

Body Repairs - Vehicle Specific Information 501-26-3 and Tolerance Checks 501-26-3 DESCRIPTION AND OPERATION Body, stretch cab E140309 Location of the VIN plate % $ E133363 Item Description $ Left-hand side of the instrument panel. % Right-hand side beneath the front door on the chassis.

Body Repairs - Vehicle Specific Information 501-26-4 and Tolerance Checks 501-26-4 DESCRIPTION AND OPERATION Lifting points E140312

Body Repairs - Vehicle Specific Information 501-26-5 and Tolerance Checks 501-26-5 DESCRIPTION AND OPERATION Air Bag and Safety Belt Pretensioner Supplemental Restraint System (SRS) for single cab 14 13 12 11 3 4 7 E128765 Item Description 1 Instrument cluster with air bag indicator light and safety belt warning light. 2 Driver air bag 3 Curtain air bag 4 Side impact sensor 5 Front safety belt retractor 6 Side air bag 2 1 3 4 5 6 7 10 8 5 Item Description 7 Front safety belt buckle 8 Restraints control module Front center safety belt retractor 10 Front center safety belt buckle 11 Passenger airbag deactivation switch 12 Passenger air bag

Body Repairs - Vehicle Specific Information 501-26-6 and Tolerance Checks 501-26-6 DESCRIPTION AND OPERATION Item Description 13 Driver lower air bag Air Bag and Safety Belt Pretensioner Supplemental Restraint System (SRS) for double cab 1 17 16 15 7 6 5 4 14 8 E128763 Item Description 1 Front impact severity sensor 2 Instrument cluster with air bag indicator light and safety belt warning light 3 Driver air bag Item Description 14 Front impact severity sensor 2 3 4 5 6 7 8 11 13 11 12 10 10 Item Description 4 Side impact sensor (Driver and passenger side) 5 Front safety belt buckle 6 Curtain air bag (Driver and passenger side)

Body Repairs - Vehicle Specific Information 501-26-7 and Tolerance Checks 501-26-7 DESCRIPTION AND OPERATION Item Description 7 Front safety belt retractor 8 Side air curtain Rear safety belt retractor 10 Side impact sensor (Rear side) 11 Rear safety belt buckle 12 Rear center safety belt retractor Air Bag and Safety Belt Pretensioner Supplemental Restraint System (SRS) for stretch cab 15 14 13 12 3 4 7 5 11 E128764 Item Description 13 Rear center safety belt buckle 14 Restraints control module 15 Passenger airbag deactivation switch 16 Passenger air bag 17 Driver lower air bag 3 1 2 4 5 6 7 8 10 8

Body Repairs - Vehicle Specific Information 501-26-8 and Tolerance Checks 501-26-8 DESCRIPTION AND OPERATION Item Description 1 Instrument cluster with air bag indicator light and safety belt warning light 2 Driver air bag 3 Side impact sensor (Driver and passenger side) 4 Curtain air bag 5 Front safety belt buckle 6 Side air bag (Driver and passenger side) 7 Front safety belt retractor NVH elements, single cab E140402 Item Description 8 Rear safety belt retractor Side impact sensor (Rear side) 10 Rear safety belt buckle 11 Restraints control module 12 Passenger airbag deactivation switch 13 Passenger air bag 14 Driver lower air bag 15 Front impact severity sensor

Body Repairs - Vehicle Specific Information 501-26- and Tolerance Checks 501-26- DESCRIPTION AND OPERATION NVH elements, double cab E140404

Body Repairs - Vehicle Specific Information 501-26-10 and Tolerance Checks 501-26-10 DESCRIPTION AND OPERATION NVH elements, stretch cab E140403

Body Repairs - Vehicle Specific Information 501-26-11 and Tolerance Checks 501-26-11 DESCRIPTION AND OPERATION Body and Frame œ Overview Introduction With the 2011.25 model year, the Ford Ranger is superseded by a completely new vehicle. The T6 is based on the U1 platform which has been developed in co-operation with Mazda. 2-door and 4-door body versions are offered. Within the company the model designation is P375. Overall the vehicle weighs less than its predecessor. 1 2 3 4 5 E140288 Item Description 1 UHSS (> 800 MPa) 2 EHSS (380 - 800 MPa) 3 VHSS (280 - 380 MPa) 4 HSS (180 - 280 MPa) However, it offers increased occupant safety through the use of high-strength and super-high-strength steels. The high-strength and super-high-strength steels used make extra demands on the tools to be employed for some body repairs. High-strength and super-high-strength steels Item Description 5 MS (< 180 MPa) Usibor steel Single cab

Body Repairs - Vehicle Specific Information 501-26-12 and Tolerance Checks 501-26-12 DESCRIPTION AND OPERATION E140247 Double cab E140245 Super cab

Body Repairs - Vehicle Specific Information 501-26-13 and Tolerance Checks 501-26-13 DESCRIPTION AND OPERATION E140246 The reinforcements at the A- and B-pillars are made of Usibor steel. This material has a yield strength of 1300 MPa. Sectional repairs must NOT be performed on components made of Usibor ! The required continuous MIG weld seam in the cut area would cause structural changes in the steel and lead to a significant loss in strength. In the event of damage, the complete component must therefore always be renewed. Also, because of the strength of these components, it is not always possible to work them with conventional body repair tools. or welding work (resistance spot welding and inert gas puddle welding), additional preparation work and/or special welding equipment are required. Sheet metal parts for quarter panel partial replacement Single cab E140304 Double cab

Body Repairs - Vehicle Specific Information 501-26-14 and Tolerance Checks 501-26-14 DESCRIPTION AND OPERATION E140289 Super cab E140305 Anti corrosion protection

Body Repairs - Vehicle Specific Information 501-26-15 and Tolerance Checks 501-26-15 DESCRIPTION AND OPERATION E140306 Item Description 1 Underbody PVC stone chip protection 2 Injection points for cavity wax protection 1 2

Body Repairs - Vehicle Specific Information 501-26-16 and Tolerance Checks 501-26-16 GENERAL PROCEDURES Underbody Tolerance Check 1. Body dimensions, all versions (quick measurements using the Allvis system) ‡ All dimensions are measured from the middle of the hole or bolt head or from the edge of Allvis specifications Point of measurement Adapter 1 xx mm (Socket) 2 xx mm (Socket) 3 xx mm (Socket) 4 xx mm (Probe) the panel, using the Allvis system, with component assemblies installed. ‡ A tolerance of ± 3 mm applies to all measurements given. All detailed illustrations correspond to the left-hand side of the vehicle. Height setting of the test probes xxx mm xxx mm xxx mm xxx mm

Body Repairs - Vehicle Specific Information 501-26-17 and Tolerance Checks 501-26-17 GENERAL PROCEDURES 2 1 E140308 4 3

Body Repairs - Vehicle Specific Information 501-26-18 and Tolerance Checks 501-26-18 GENERAL PROCEDURES Frame Tolerance Check 1. Front end body dimensions, all vehicles ‡ All dimensions with tolerance ± 3 mm. All dimensions were determined starting from the centre of each hole or panel edge using a symmetrically adjusted measuring gauge. Measuring points and dimensions 1 - 5 XX mm 4 - 6 XX mm 1 10 1 2 2 3 4 4 3 E140290 2. Body dimensions, side view double cab 1 - 9 XX mm 5 - 8 XX mm 2 - 5 XX mm 5 - 9 XX mm 2 - 7 XX mm 5 - 10 XXmm 3 - 8 XX mm 8 10 8 7 6 5 6 5 7 ‡ All dimensions with tolerance ± 3 mm. All dimensions were determined starting from

Body Repairs - Vehicle Specific Information 501-26-19 and Tolerance Checks 501-26-19 GENERAL PROCEDURES the edge of the steel panel using a symmetrically adjusted measuring gauge. ‡ Measuring points 1, 2, 3, 4, 6, 7, 10 and 11 are measured in the curve and represent the greatest distance to the measuring point opposite. ‡ The detailed views of measuring points 8, 9 and 12 are shown looking from the vehicle interior outwards. ‡ The detailed view of measuring point 5 is measured in the hole and represent the greatest distance to the measuring point opposite. Measuring points and dimensions 1 - 10 XX mm 4 - 7 XX mm 2 - 11 XX mm 5 - 8 XX mm 3 - 6 XX mm 9 - 12 XX mm

Body Repairs - Vehicle Specific Information 501-26-20 and Tolerance Checks 501-26-20 GENERAL PROCEDURES 2 1 3 1 2 12 10 11 12 11 E140291 3. Body dimensions, side view single cab ‡ All dimensions with tolerance ± 3 mm. All dimensions were determined starting from 4 6 5 3 4 5 8 7 6 8 10 7 the edge of the steel panel using a symmetrically adjusted measuring gauge.

Body Repairs - Vehicle Specific Information 501-26-21 and Tolerance Checks 501-26-21 GENERAL PROCEDURES ‡ Measuring points 1, 2, 4 and 5 are measured in the curve and represent the greatest distance to the measuring point opposite. ‡ The detailed view of measuring point 3 is measured in the hole and represent the greatest distance to the measuring point opposite. 1 6 5 E140378 4. Body dimensions, side view stretch cab ‡ All dimensions with tolerance ± 3 mm. All dimensions were determined starting from the edge of the steel panel using a symmetrically adjusted measuring gauge. ‡ The detailed view of measuring point 6 is shown looking from the vehicle interior outwards. Measuring points and dimensions 1 - 4 XX mm 3 - 6 XX mm 2 - 5 XX mm 2 3 4 ‡ Measuring points 1, 2, 4 and 5 are measured in the curve and represent the greatest distance to the measuring point opposite. ‡ The detailed view of measuring point 3 is measured in the hole and represent the

Body Repairs - Vehicle Specific Information 501-26-22 and Tolerance Checks 501-26-22 GENERAL PROCEDURES greatest distance to the measuring point opposite. ‡ The detailed view of measuring point 6 is shown looking from the vehicle interior outwards. 1 6 E140380 5. Body dimensions, interior double cab ‡ All dimensions with tolerance ± 3 mm. All dimensions were determined starting from the center of the welded flange using a symmetrically adjusted measuring gauge. Measuring points and dimensions 1 - 4 XX mm 3 - 6 XX mm 2 - 5 XX mm 2 3 4 5 ‡ Measuring points 3 and 4are measured in the hole and represent the greatest distance to the measuring point opposite. ‡ The detailed views of measuring points 1, 2, 5 and 6 are shown looking from the vehicle interior outwards. ‡

Body Repairs - Vehicle Specific Information 501-26-23 and Tolerance Checks 501-26-23 GENERAL PROCEDURES Measuring points and dimensions 1 - 6 XX mm 3 - 4 XX mm 1 5 6 E140292 6. Body dimensions, interior single cab ‡ All dimensions with tolerance ± 3 mm. All dimensions were determined starting from the center of the welded flange using a symmetrically adjusted measuring gauge. ‡ Measuring points 1 and 2 are measured in the hole and represent the greatest distance to the measuring point opposite. 2 - 5 XX mm 2 3 4 ‡ The detailed views of measuring points 3 and 4 are shown looking from the vehicle interior outwards. Measuring points and dimensions 1 - 2 XX mm 3-4 XX mm

Body Repairs - Vehicle Specific Information 501-26-24 and Tolerance Checks 501-26-24 GENERAL PROCEDURES 1 4 E140379 7. Body dimensions, interior strecth cab ‡ All dimensions with tolerance ± 3 mm. All dimensions were determined starting from the center of the welded flange using a symmetrically adjusted measuring gauge. ‡ Measuring points 1 and 2 are measured in the hole and represent the greatest distance to the measuring point opposite. 2 3 ‡ The detailed views of measuring points 3 and 4 are shown looking from the vehicle interior outwards. Measuring points and dimensions 1 - 2 XX mm 3 - 4 XX mm

Body Repairs - Vehicle Specific Information 501-26-25 and Tolerance Checks 501-26-25 GENERAL PROCEDURES 1 4 E140381 8. Body dimensions, rear all vechicles ‡ All dimensions with tolerance ± 3 mm. All dimensions were determined starting from the center of the welded flange using a symmetrically adjusted measuring gauge. ‡ Measuring points 1, 2, 3, 4, 6, 9, and 10 are measured in the curve and represent the greatest distance to the measuring point opposite. 2 3 ‡ The detailed views of measuring points 5 and 8 are shown looking from the vehicle interior outwards. Measuring points and dimensions 1 - 3 XX mm 4 - 7 XX mm 2 - 10 XX mm 5 - 8 XX mm 6 - 9 XX mm 5 - 9 XX mm

Body Repairs - Vehicle Specific Information 501-26-26 and Tolerance Checks 501-26-26 GENERAL PROCEDURES 1 2 10 3 1 10 8 7 7 8 E140293 9. Tailgate opening dimensions, all vechicles ‡ All dimensions with tolerance ± 3 mm. All dimensions were determined starting from 4 2 3 4 5 6 6 5 the center of the welded flange using a symmetrically adjusted measuring gauge.

Body Repairs - Vehicle Specific Information 501-26-27 and Tolerance Checks 501-26-27 GENERAL PROCEDURES Measuring points and dimensions 1 - 3 XX mm 4 - 7 XX mm 1 6 5 E140294 2 - 10 XX mm 5 - 8 XX mm 6 - 9 XX mm 5 - 9 XX mm 2 3 4