417-01 Iluminação externa

417-01-1 Exterior Lighting 417-01-1 . SECTION 417-01 Exterior Lighting VEHICLE APPLICATION: 2011.50 Ranger CONTENTS DESCRIPTION AND OPERATION Exterior Lighting.................................................................................................................. GENERAL PROCEDURES Headlamp Adjustment........................................................................................................ Front Fog Lamp Adjustment............................................................................................... Headlamp Masking............................................................................................................. REMOVAL AND INSTALLATION Headlamp Assembly........................................................................................................... Front Fog Lamp.................................................................................................................. High Mounted Stoplamp..................................................................................................... Rear Lamp Assembly......................................................................................................... Trailer Module..................................................................................................................... PAGE 417-01-2 417-01-5 417-01-7 417-01-8 417-01-11 417-01-13 417-01-14 417-01-15 417-01-17

417-01-2 Exterior Lighting 417-01-2 DESCRIPTION AND OPERATION Exterior Lighting Front headlamps 1 2 3 E127114 Item Description 1 Direction indicator bulb 2 Parking / day time running lamp bulb 3 Headlamp bulb The headlamps form a unit with the front turn signal lamps and the side lamps. They are made entirely of plastic and can only be replaced as a whole unit. H4 bulbs with a power rating of 55W / 60W are used in the headlamps. Front fog lamps 1 E127115 Item Description 1 Front fog lamp bulb Side repeater / turn signal lamps 1 E127116 Item Description 1 Side repeater lamp 1 E127117 Item Description 1 Direction indicator lamp The direction indicator lamps are used to indicate a turn signal and for the hazard warning lights. They use a PY21W bulb colored yellow. The sound generator for the acoustic turn signal check is integrated in the instrument cluster.

417-01-3 Exterior Lighting 417-01-3 DESCRIPTION AND OPERATION Puddle lamps 1 E127118 Item Description 1 Puddle lamp This illuminates the area where a passenger is going to step when the door is opened. Rear combination lamps 1 2 3 4 E127119 Item Description 1 Side and brake lamp bulb 2 Direction indicator bulb Item Description 3 Reverse lamp bulb 4 Fog lamp bulb (Right for RHD) Rear combination lamps (Chassis cab) 1 2 3 E127120 Item Description 1 Direction indicator bulb 2 Side and brake lamp bulb 3 Reverse lamp bulb The rear lamp clusters incorporate all rearward facing lights with exception of the license plate lamp and the additional high-mounted stoplamp. The rear lamps can only be replaced as a complete unit. The turn signal lamps are equipped with P21W bulbs. Side and brake lamp bulbs are illuminated when the driver applies the brake. The reversing lamps (21W bulb) are used to illuminate the road when reversing the vehicle. The rear fog lamp is illuminated when the front fog lamp switch is activated.

417-01-4 Exterior Lighting 417-01-4 DESCRIPTION AND OPERATION License plate lamp 1 E127121 Item Description 1 License plate lamp Center high mounted stop lamp 1 1 E127122 Item Description 1 Center high mounted stop lamp Four W5W glass base bulbs are used. The stoplamps (21/W5W bulb) are switched on by the stoplamp switch on the brake pedal as soon as the brake pedal is depressed.

417-01-5 Exterior Lighting 417-01-5 GENERAL PROCEDURES Headlamp Adjustment General Equipment Headlamp Beam Setter Activation 1. Adjust the tire pressure to the specification. 2. Position the unloaded vehicle on a flat, level surface. 3. Seat one person in the driver‘s seat. [ < E136737 8. Place an object in front of the headlight not being adjusted to block its light beam. 9. Start the engine so that the battery remains charged. 10.Turn on the headlamp. 4. Position the vehicle straight ahead and perpendicular to the white screen. 5. Repeatedly operate the headlamp leveling switch and then set it to "0". 6. Set the measuring screen of the beam setting equipment to the correct headlamp adjustment setting. General Equipment: Headlamp Beam Setter 7. X: 3 m [9.8 ft], Y: 1.2°, Z: 36 mm [1.4 inch]. 11. Adjust the headlight by loosening the adjusting screw as shown in the figure. 15 E129040

417-01-6 Exterior Lighting 417-01-6 GENERAL PROCEDURES 12.Adjust the headlight by loosening the adjusting screw as shown in the figure. 15 E129041

417-01-7 Exterior Lighting 417-01-7 GENERAL PROCEDURES Front Fog Lamp Adjustment Activation 13.Make an adjustment screen using double-weight, white paper. 14.Adjust the tire pressure to the specification. [ < E136738 18.Place an object in front of the fog light not being adjusted to block its light beam. 19.Start the engine so that the battery remains charged. 20.Turn the front fog lights on. 15.Position the unloaded vehicle on a flat, level surface. 16.Seat one person in the driver‘s seat. 17.X: 3 m [9.8 ft], Y: 2.0°, Z: 60 mm [2.4 inch]. 21.Adjust the fog lamp so that the cut-off line touches the horizontal line. 15 E129039

417-01-8 Exterior Lighting 417-01-8 GENERAL PROCEDURES Headlamp Masking Activation 22.Print out the corresponding templates at the end of this operation. 23.Measure dimension X on the printout of the template. 24.Calculate the enlargement/reduction factor Y for the photocopier using the following formula: Y Z’Xþ100. 25. ‡ X measurement on the printout of the template in mm. ‡ Y enlargement/reduction factor in %. ‡ Z original dimension in mm 100. 26.Enlarge/reduce the printout with a photocopier by the calculated percentage. 27.Compare dimension X on the photocopy with the original dimension. 28.Cut out the prepared template for the headlamp. Left-hand drive vehicles 29.Align the template on the lens of the headlamp. 30. 1. Inner alignment edge of the headlamp lens. 2. Upper alignment edge of the headlamp lens. 3. Alignment aid. 4. Template. 2 1 3 4 E137473 31.Align the template on the lens of the headlamp. 32. 1. Upper alignment edge of the headlamp lens. 2. Inner alignment edge of the headlamp lens. 3. Alignment aid. 4. Template. 1 2 3 4 E137472 Right-hand drive vehicles 33.Align the template on the lens of the headlamp. 34. 1. Inner alignment edge of the headlamp lens. 2. Upper alignment edge of the headlamp lens. 3. Alignment aid. 4. Template. 2 1 3 4 E137475 35.Align the template on the lens of the headlamp.

417-01- Exterior Lighting 417-01- GENERAL PROCEDURES 36. 1. Upper alignment edge of the headlamp lens. 2. Inner alignment edge of the headlamp lens. 3. Alignment aid. 4. Template. 1 2 3 4 E137474 All vehicles 37. CAUTION: Take extra care not to scratch the headlamp lens. Copy the outline of the template with a white board marker onto the headlamp lens. 38.Remove the template. 39.Copy the outline of the template on to the black adhesive tape. 40.Cut out the shape of the template from the black adhesive tape. 41.Use the pre-marked outline of the template drawn on the head lamp lens as the final position of the template, and stick template into this position. 42.Repeat steps 16 to 20 for the other head lamp. 43.Template for LHD vehicles, left-hand headlamp. 44. 1. Inner alignment edge of the headlamp lens. 2. Upper alignment edge of the headlamp lens. 3. Alignment aid. 4. Template. 2 1 3 4 [ E137478 45.Template for LHD vehicles, right-hand headlamp. 46. 1. Upper alignment edge of the headlamp lens. 2. Inner alignment edge of the headlamp lens. 3. Alignment aid. 4. Template. 1 2 3 4 [ E137477 47.Template for RHD vehicles, left-hand headlamp.

417-01-10 Exterior Lighting 417-01-10 GENERAL PROCEDURES 48. 1. Inner alignment edge of the headlamp lens. 2. Upper alignment edge of the headlamp lens. 3. Alignment aid. 4. Template. 2 1 3 4 [ E137476 49.Template for RHD vehicles, right-hand headlamp. 50. 1. Upper alignment edge of the headlamp lens. 2. Inner alignment edge of the headlamp lens. 3. Alignment aid. 4. Template. 1 2 3 4 [ E137479

417-01-11 Exterior Lighting 417-01-11 REMOVAL AND INSTALLATION Headlamp Assembly Removal NOTE: Removal steps in this procedure may contain installation details. 1. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures). 2. Refer to: Front Bumper Cover (501-19 Bumpers, Removal and Installation). 3. x3 E128787 4.

417-01-12 Exterior Lighting 417-01-12 REMOVAL AND INSTALLATION x2 E127287 5. E127288 Installation 1. To install, reverse the removal procedure. 2. Refer to: Headlamp Adjustment (417-01 Exterior Lighting, General Procedures).

417-01-13 Exterior Lighting 417-01-13 REMOVAL AND INSTALLATION Front Fog Lamp Removal NOTE: Removal steps in this procedure may contain installation details. E127885 4. x3 E127294 Installation 1. To install, reverse the removal procedure. 2. Refer to: Front Fog Lamp Adjustment (417-01 Exterior Lighting, General Procedures). 1. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures). 2. Refer to: Lifting (100-02 Jacking and Lifting, Description and Operation). 3. x19

417-01-14 Exterior Lighting 417-01-14 REMOVAL AND INSTALLATION High Mounted Stoplamp Removal NOTE: Removal steps in this procedure may contain installation details. 1. E132905 2. x2 E132906 3. 3 1 2 E132907 NOTE: Following steps are applicable to the vehicles fitted with tubular sports bar. 4. E139968 5. 2 3 1 E139969 Installation 1. To install, reverse the removal procedure.

417-01-15 Exterior Lighting 417-01-15 REMOVAL AND INSTALLATION Rear Lamp Assembly Removal NOTE: Removal steps in this procedure may contain installation details. x2 E127349 1. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures). 2. Refer to: Lifting (100-02 Jacking and Lifting, Description and Operation). 3. E127348 4.

417-01-16 Exterior Lighting 417-01-16 REMOVAL AND INSTALLATION Installation 1. To install, reverse the removal procedure.

417-01-17 Exterior Lighting 417-01-17 REMOVAL AND INSTALLATION Trailer Module Removal NOTE: Removal steps in this procedure may contain installation details. 1. Refer to: Parking Aid Module (413-13 Parking Aid, Removal and Installation). 2. E134176 Installation 1. To install, reverse the removal procedure.