204-01 Suspensão dianteira

Front Suspension 204-01-1 204-01-1 . SECTION 204-01 Front Suspension VEHICLE APPLICATION: 2011.50 Ranger CONTENTS DESCRIPTION AND OPERATION Front Suspension................................................................................................................ REMOVAL AND INSTALLATION Front Wheel Bearing....................................................................................... Wheel Knuckle – 2WD.................................................................................. Wheel Knuckle – 4WD.................................................................................. Front Shock Absorber......................................................................................................... Lower Arm...................................................................................................... Upper Arm.......................................................................................................................... PAGE 204-01-2 (14 411 0; 14 411 4; 14 412 0; 14 414 4; 14 416 4) 204-01-4 (14 343 0) 204-01-8 (14 343 0) 204-01-11 204-01-15 (14 706 0; 14 707 0; 14 709 0) 204-01-17 204-01-18

Front Suspension 204-01-2 204-01-2 DESCRIPTION AND OPERATION Front Suspension 4X2 2 1 7 6 E125378 Item Description 1 Stabilizer bar link 2 Upper arm 3 Stabilizer bar 4X2 Hi-Rider 2 1 7 6 E125379 Item Description 1 Stabilizer bar link 2 Upper arm 4 3 5 Item Description 4 Knuckle 5 Lower arm 6 Shock absorber unit 7 Suspension unit 3 4 5 Item Description 3 Stabilizer bar 4 Knuckle

Front Suspension 204-01-3 204-01-3 DESCRIPTION AND OPERATION Item Description 5 Lower arm 4X4 2 1 8 7 E125380 Item Description 1 Stabilizer bar link 2 Upper arm 3 Stabilizer bar 4 Knuckle 5 Lower arm 6 Half Shafts 7 Shock absorber unit 8 Suspension unit Item Description 6 Shock absorber unit 7 Suspension unit 3 4 6 5

Front Suspension 204-01-4 204-01-4 REMOVAL AND INSTALLATION Front Wheel Bearing(14 411 0; 14 411 4; 14 412 0; 14 414 4; 14 416 4) Special Tool(s) / General Equipment 204-348/3 204-348/3 Remover/Installer, Wheel Hub/Wheel Bearing E87735 308-095 Installer, Input Shaft Bearing 16038 308-604 Installer, Output Drive Flange Seal E49064 308-643 Installer, Input Shaft Seal E65343 Hydraulic Press Removal NOTE: Removal steps in this procedure may contain installation details. 1. Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation). 4x2 2. Refer to: Wheel Knuckle - 2WD (204-01 Front Suspension, Removal and Installation). 3. E125411

Front Suspension 204-01-5 204-01-5 REMOVAL AND INSTALLATION 4x4 4. Refer to: Wheel Knuckle - 4WD (204-01 Front Suspension, Removal and Installation). All vehicles 5. Special Tool(s): 204-348/3 General Equipment: Hydraulic Press E105012 204-348 E125393 6. General Equipment: Hydraulic Press

Front Suspension 204-01-6 204-01-6 REMOVAL AND INSTALLATION 7. E125394 8. E125395 9. Special Tool(s): 204-348/3, 308-643 General Equipment: Hydraulic Press 308-643 204-348 E125396 Installation 1. NOTE: Make sure that the sensor ring is correctly located. ‡ 1. Old Front wheel bearing. 2. New Front wheel bearing. ‡ Press and install the new wheel bearing. Special Tool(s): 308-095, 308-604 General Equipment: Hydraulic Press 308-095 1 2 308-604 E125397 2. E125395

Front Suspension 204-01-7 204-01-7 REMOVAL AND INSTALLATION 3. Special Tool(s): 308-643 General Equipment: Hydraulic Press 308-643 E125398

Front Suspension 204-01-8 204-01-8 REMOVAL AND INSTALLATION Wheel Knuckle – 2WD(14 343 0) Special Tool(s) 211-020 Separator, Ball Joint 13005 49-T028-3A0 Remover, Ball Joint Puller Set E139377 Removal NOTE: Removal steps in this procedure may contain installation details. 1. CAUTIONS: Suspension fasteners are critical parts because they affect performance of vital components and systems and their failure can result in major service expense. A new part with the same part number or an equivalent part must be installed, if installation is necessary. Do not use a part of lesser quality or substitute design. Torque values must be used as specified during reassembly to make sure of correct retention of these parts. Performing the following procedures without first removing the ABS wheel-speed sensor may possibly cause an open circuit in the harness if it is pulled by mistake. Before performing the following procedures, remove the ABS wheel-speed sensor (axle side) and fix it to an appropriate place where the sensor will not be pulled by mistake while the vehicle is being serviced. Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation). 2. Refer to: Wheel and Tire (204-04 Wheels and Tires, Removal and Installation). 3. Torque: 7 Nm 2 1 E125403 4. WARNING: Make sure that no load is placed on the brake hose. Refer to: Brake Disc (206-03 Front Disc Brake, Removal and Installation). 5. WARNING: Make sure that a new nut is installed.

Front Suspension 204-01- 204-01- REMOVAL AND INSTALLATION CAUTION: Make sure that ball joint does not rotate. Torque: 125 Nm E125404 6. CAUTIONS: Do not use a hammer to separate the tie rod from the wheel knuckle or damage to the wheel knuckle can result. Do not damage the tie-rod boot while installing the special tool. Leave the tie-rod end retaining nut in place to protect the ball joint stud. Protect the ball joint seal using a soft cloth to prevent damage. Special Tool(s): 211-020 211-020 E125405 7. WARNING: Make sure that a new nut is installed. CAUTIONS: Use suitable packing material to prevent damage to the component. Make sure that the ball joint ball does not rotate. 1. Torque: 14 Nm 2. Torque: 80 Nm 3. Torque: 65 Nm 1 3 2 E137914 8. CAUTIONS: Protect the ball joint seal using a soft cloth to prevent damage. Do not damage the ball joint boot while installing the special tool. Protect the ball joint seal using a soft cloth to prevent damage. Special Tool(s): 49-T028-3A0 49-T028-3A0 E125391

Front Suspension 204-01-10 204-01-10 REMOVAL AND INSTALLATION 9. WARNING: Make sure that a new nut is installed. NOTE: Make sure that the wheel knuckle is correctly secured. Torque: 175 Nm E125407 10.CAUTIONS: Do not use a hammer to separate the ball joint from the wheel knuckle or damage to the wheel knuckle can result. Do not damage the ball joint boot while installing the special tool. Special Tool(s): 49-T028-3A0 49-T028-3A0 E125412 11. NOTE: This step is only necessary when installing a new component. Refer to: Front Wheel Bearing (204-01 Front Suspension, Removal and Installation). E125411 Installation 1. To install, reverse the removal procedure. 2. Refer to: Front Toe Adjustment (204-00 Suspension System - General Information, General Procedures).

Front Suspension 204-01-11 204-01-11 REMOVAL AND INSTALLATION Wheel Knuckle – 4WD(14 343 0) Special Tool(s) / General Equipment 211-020 Separator, Ball Joint 13006 49-T028-3A0 Remover, Ball Joint Puller Set E139377 Puller Two Leg Puller Removal NOTE: Removal steps in this procedure may contain installation details. 1. CAUTIONS: Suspension fasteners are critical parts because they affect performance of vital components and systems and their failure can result in major service expense. A new part with the same part number or an equivalent part must be installed, if installation is necessary. Do not use a part of lesser quality or substitute design. Torque values must be used as specified during reassembly to make sure of correct retention of these parts. Performing the following procedures without first removing the ABS wheel-speed sensor may possibly cause an open circuit in the harness if it is pulled by mistake. Before performing the following procedures, remove the ABS wheel-speed sensor (axle side) and fix it to an appropriate place where the sensor will not be pulled by mistake while the vehicle is being serviced. Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation). 2. uN E125383 3. Refer to: Wheel and Tire (204-04 Wheels and Tires, Removal and Installation). 4. CAUTION: If the outer constant velocity (CV) joint boot is damaged a new halfshaft must be installed. Torque: 275 Nm E125384

Front Suspension 204-01-12 204-01-12 REMOVAL AND INSTALLATION 5. Torque: 7 Nm 2 1 E125390 6. WARNING: Make sure that no load is placed on the brake hose. Refer to: Brake Disc (206-03 Front Disc Brake, Removal and Installation). 7. CAUTION: Make sure that the ball joint ball does not rotate. Torque: 125 Nm E125386 8. CAUTIONS: Do not use a hammer to separate the tie rod from the wheel knuckle or damage to the wheel knuckle can result. Do not damage the tie-rod boot while installing the special tool. Leave the tie-rod end retaining nut in place to protect the ball joint stud. Protect the ball joint seal using a soft cloth to prevent damage. Special Tool(s): 211-020 211-020 E125388 9. WARNING: Make sure that a new nut is installed. CAUTIONS: Use suitable packing material to prevent damage to the component. Make sure that the ball joint ball does not rotate. 1. Torque: 14 Nm 2. Torque: 80 Nm 3. Torque: 65 Nm 1 3 2 E125385 10.CAUTIONS: Do not use a hammer to separate the ball joint from the wheel knuckle or damage to the wheel knuckle can result. Do not damage the ball joint boot while installing the special tool.

204-01-13 Front Suspension 204-01-13 REMOVAL AND INSTALLATION Protect the ball joint seal using a soft cloth to prevent damage. Special Tool(s): 49-T028-3A0 General Equipment: Two Leg Puller 49-T028-3A0 E125391 11. NOTE: Make sure that the wheel knuckle and halfshaft are correctly secured. Torque: 175 Nm E125387 12.CAUTIONS: Do not use a hammer to separate the ball joint from the wheel knuckle or damage to the wheel knuckle can result. Do not damage the ball joint boot while installing the special tool. Special Tool(s): 49-T028-3A0 49-T028-3A0 E125392 13. CAUTION: Do not use a hammer to separate the outboard CV joint from the hub. Damage to the threads and internal CV joint components can result. Using the special tool, press the outboard CV joint until it is loose in the hub. General Equipment: Puller E139610

Front Suspension 204-01-14 204-01-14 REMOVAL AND INSTALLATION 14. CAUTION: Do not damage the axle shaft oil seal or the machined sealing surface on the outboard CV joint housing. E125389 Installation 1. WARNINGS: Install a new lower arm ball joint retaining nut. Failure to follow this instruction may result in personal injury. Install a new tie-rod end retaining nut. Failure to follow this instruction may result in personal injury. CAUTION: Make sure that the ball joint ball does not rotate. NOTE: The dust cover does not need to be removed unless it is being replaced. Mark the dust cover and steering knuckle for proper installation. Refer to: Front Toe Adjustment (204-00 Suspension System - General Information, General Procedures). 2. To install, reverse the removal procedure.

204-01-15 Front Suspension 204-01-15 REMOVAL AND INSTALLATION Front Shock Absorber Removal WARNING: All vehicles are equipped with gas-pressurized shock absorbers which will extend unassisted. Do not apply heat or flame to the shock absorbers during removal or component servicing. Failure to follow these instructions may result in personal injury. CAUTION: Suspension fasteners are critical parts because they affect performance of vital components and systems and their failure can result in major service expense. A new part with the same part number or an equivalent part must be installed, if installation is necessary. Do not use a part of lesser quality or substitute design. Torque values must be used as specified during reassembly to make sure of correct retention of these parts. NOTE: Removal steps in this procedure may contain installation details. 1. Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation). Refer to: Wheel and Tire (204-04 Wheels and Tires, Removal and Installation). 2. 1. Torque: 30 Nm 2. Torque: 250 Nm x3 1 2 E125381 3. Using a suitable jack support the lower control arm near the lower ball joint. 4. Torque: 80 Nm x2 E125382 5. Lower the jack support to lower the control arm. 6. E125444 Installation CAUTION: Before tightening any suspension bushing fasteners, use a suitable jack to raise the suspension.

Front Suspension 204-01-16 204-01-16 REMOVAL AND INSTALLATION 1. To install, reverse the removal procedure.

Front Suspension 204-01-17 204-01-17 REMOVAL AND INSTALLATION Lower Arm(14 706 0; 14 707 0; 14 709 0) General Equipment Two Leg Puller Removal CAUTION: Suspension fasteners are critical parts because they affect performance of vital components and systems and their failure can result in major service expense. A new part with the same part number or an equivalent part must be installed, if installation is necessary. Do not use a part of lesser quality or substitute design. Torque values must be used as specified during reassembly to make sure of correct retention of these parts. NOTE: Removal steps in this procedure may contain installation details. 1. Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation). Refer to: Wheel and Tire (204-04 Wheels and Tires, Removal and Installation). 2. 1. Torque: 85 Nm 2. Torque: 57 Nm 3. Torque: 67 Nm 2 1 x2 3 E125986 3. CAUTIONS: Do not damage the ball joint boot while installing the special tool. Do not use a hammer to separate the ball joint from the wheel knuckle or damage to the wheel knuckle can result. Make sure that the wheel knuckle is correctly secured. General Equipment: Two Leg Puller 49-T028-3A0 E125988 Installation CAUTION: Before tightening any suspension bushing fasteners, use a suitable jack to raise the suspension. 1. To install, reverse the removal procedure.

Front Suspension 204-01-18 204-01-18 REMOVAL AND INSTALLATION Upper Arm Special Tool(s) / General Equipment 204-288A Remover/Installer, Ball Joint E115081 Removal CAUTION: Suspension fasteners are critical parts because they affect performance of vital components and systems and their failure can result in major service expense. A new part with the same part number or an equivalent part must be installed, if installation is necessary. Do not use a part of lesser quality or substitute design. Torque values must be used as specified during reassembly to make sure of correct retention of these parts. NOTE: Removal steps in this procedure may contain installation details. Special Tool(s) / General Equipment Two Leg Puller 1. Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation). Refer to: Wheel and Tire (204-04 Wheels and Tires, Removal and Installation). 2. Refer to: Front Wheel Speed Sensor (206-09 Anti-Lock Control, Removal and Installation). 3. Torque: 70 Nm E126001 4. CAUTIONS: Do not use a hammer to separate the ball joint from the wheel knuckle or damage to the wheel knuckle can result. Do not damage the ball joint boot while installing the special tool.

Front Suspension 204-01-19 204-01-19 REMOVAL AND INSTALLATION Make sure that the knuckle assembly is secured secured with suitable retaining straps. Remove the Special Tool(s): 204-288A General Equipment: Two Leg Puller 49-T028-3A0 E125391 5. Torque: 80 Nm E126003 Installation CAUTION: Before tightening any suspension bushing fasteners, use a suitable jack to raise the suspension. 1. To install, reverse the removal procedure.