501-11 Vidros e máquinas de vidro

501-11-1 Glass, Frames and Mechanisms 501-11-1 . SECTION 501-11 Glass, Frames and Mechanisms VEHICLE APPLICATION: 2011.50 Ranger CONTENTS DESCRIPTION AND OPERATION Glass, Frames and Mechanisms........................................................................................ GENERAL PROCEDURES Door Window Motor Initialization........................................................................................ Heated Window Grid Wire Repair...................................................................................... REMOVAL AND INSTALLATION Windshield Glass................................................................................................................ Front Door Window Glass................................................................................................... Front Door Window Regulator............................................................................................ Front Door Window Regulator Motor.................................................................................. Rear Door Window Glass................................................................................................... Rear Door Window Regulator............................................................................................. Rear Door Window Regulator Motor.................................................................................. Rear Window Glass............................................................................................................ PAGE 501-11-2 501-11-4 501-11-5 501-11-6 501-11-11 501-11-13 501-11-16 501-11-17 501-11-19 501-11-21 501-11-22

501-11-2 Glass, Frames and Mechanisms 501-11-2 DESCRIPTION AND OPERATION Glass, Frames and Mechanisms The switch for the driver's door window on the driver's door switch unit is designed as a two-stage switch. In addition, the window regulator motor on the driver's door is provided with two Hall sensors. The hall sensors detect the speed of the window regulator motor and therefore recognize any obstruction as the window rises. Driver's door switch unit 1 3 2 E127367 Item Description 1 4-way switch unit 2 2-way switch unit 3 Rear window disable switch Switches - passenger door and rear doors E127368 These doors are equipped with a simple switch for the window regulator motors. This switch only has a simple up and down function (no anti-trap protection). NOTE: The window regulator motors in the rear doors can be deactivated using the disable switch in the driver's door switch unit. Window regulator motors 2 1 5 3 4 E102755 Item Description 1 Rear left-hand door window regulator motor 2 Window regulator motor, driver's side 3 Window regulator motor, passenger's side

501-11-3 Glass, Frames and Mechanisms 501-11-3 DESCRIPTION AND OPERATION Item Description 4 Rear right-hand door window regulator motor 5 Driver's door switch unit NOTE: If a window regulator is operated at the same time from the driver's door switch unit and from the respective simple switch, the relevant window stops immediately. Each window regulator motor can be controlled from the driver's door switch unit. In addition, the motors for the passenger's door and the rear doors (when equipped) can be controlled using the corresponding simple switches on the doors. Service Instructions After the battery has been disconnected or the driver's door switch unit has been changed, the window regulator motor in the driver's door must be reprogrammed (see current service literature). Diagnostic Information The switch unit and the window regulator motors are not connected to the communication network. The system cannot therefore be diagnosed using the DLC (data link connector). Instructions if there is a operating concern with the driver's door window regulator motor: ‡ After the window regulator motors have been deactivated, they continue to turn for a short time. During "Ignition ON" the switch unit detects the run-on phase via the Hall sensors. ‡ If however the ignition is switched off while the driver's door window regulator motor is operating, the power supply of the Hall sensors is immediately interrupted. The run-on phase of the window regulator motor then can no longer be detected. ‡ In order to maintain the power supply for this situation, the driver's door switch unit is protected by an additional fuse F26 (in the engine compartment fuse box). ‡ If the fuse fails the driver's door window regulator motor will no longer operate. Instruction if there is a malfunction of both front window regulator motors: ‡ Both window regulator motors are protected in common by fuse F20 (passenger compartment fuse box). Instruction if there is a malfunction of both rear window regulator motors: ‡ Both window regulator motors are protected in common by fuse F51 (passenger compartment fuse box).

501-11-4 Glass, Frames and Mechanisms 501-11-4 GENERAL PROCEDURES Door Window Motor Initialization WARNING: The window anti-trap function will not operate during the window motor initialization procedure. NOTE: Make sure that the window runs are correctly installed and free of foreign material. NOTE: If the power to a window regulator motor has been disconnected, that window regulator motor must be initialized. NOTE: Wait for a minimum of 1 minute before connecting the battery, fuse or electrical connector. 1. Start the engine. 2. Press and hold the power window control switch close button until the door window is fully closed. 3. Release the power window control switch close button. 4. Press the power window control switch close button three times for one second. 5. Briefly press the power window control switch open button to the 2nd detent and release the button. The door window should open automatically. 6. Briefly press the power window control switch close button to the 2nd detent and release the button. If the door window does not close automatically, repeat the complete procedure. 7. Repeat the door window motor initialization for each door window motor. 8. Switch off the engine.

501-11-5 Glass, Frames and Mechanisms 501-11-5 GENERAL PROCEDURES Heated Window Grid Wire Repair 1. Clean the filament using isopropyl alcohol. 2. Attach tape to both sides of the filament. A6E7736W003 3. Using a small brush or marking pen, apply silver paint. 4. CAUTION: Do not operate the rear window defroster until the paint is completely dry. It may cause other malfunctions if it is used before the paint is dry. After 2–3 min, carefully remove the tape without damaging the applied area. 5. Dry the repaired part according to the following procedure. ‡ When the room temperature is 25 °C {77 °F}, leave to dry for 24 h. ‡ When a hot air blower is used, dry with air at a temperature of 150 °C {302 °F} or 30 min.

501-11-6 Glass, Frames and Mechanisms 501-11-6 REMOVAL AND INSTALLATION Windshield Glass General Equipment Adhesive Tape Direct Glazing Removal/Replacement Equipment Knife Removal NOTE: Removal steps in this procedure may contain installation details. 1. Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation). 2. ‡ Material: Windshield Adhesive Kit (WSS-M11P57-A5) adhesive ‡ Remove the polyurethane (PU) adhesive cap and heat the 2K-PU adhesive for a minimum of 30 minutes. General Equipment: Direct Glazing Removal/Replacement Equipment ‡ Repairs under warranty: Material: Windscreen Adhesive Kit - 1 Component (WSK-M11P57-A3 / 7U7J-T03863-AA) adhesive TIE0022871 Materials Name Specification Windscreen Adhesive WSK-M11P57-A3 / Kit - 1 Component 7U7J-T03863-AA Windshield Adhesive Kit WSS-M11P57-A5 3. CAUTION: Make sure that the motor is in the park position. Refer to: Wiper Linkage Assembly (501-16 Wipers and Washers, Removal and Installation). 4. Refer to: Cowl Panel Grille (501-02 Front End Body Panels, Removal and Installation). 5. E127691 6. NOTE: Vehicles with heated windsheild only.

501-11-7 Glass, Frames and Mechanisms 501-11-7 REMOVAL AND INSTALLATION E127801 7. NOTE: Vehicles with heated windsheild only. E125911 8. NOTE: Vehicles with heated windsheild only. Torque: 10 Nm E127695 9. NOTE: Vehicles with auto-dimming interior mirror and rain sensor only. E125914 10.Refer to interior rear view mirror removal 11.

501-11-8 Glass, Frames and Mechanisms 501-11-8 REMOVAL AND INSTALLATION Use a suitable awl to thread the cutting wire. General Equipment: Direct Glazing Removal/Replacement Equipment E127692 12. CAUTION: If the original window glass is to be installed, take care not to damage the electrical connectors and the weatherstrip (if equipped). Use a suitable brace to prevent trim damages. General Equipment: Direct Glazing Removal/Replacement Equipment x2 E127693 13. E127690 Installation 1. NOTE: Minimum 1 mm bead thickness. ‡ General Equipment: Knife ‡ NOTE: Make sure that the mating faces are clean and free of foreign material. ‡ NOTE: Touching the adhesive surface will impair rebonding. ‡ Prepare the windshield glass, windshield glass flange and trimmed PU adhesive in accordance with the instructions supplied with the glass adhesive kit. 1 2 E114059 2. Apply the activator/primer in accordance with the instructions supplied with the glass adhesive kit.

501-11- Glass, Frames and Mechanisms 501-11- REMOVAL AND INSTALLATION E127694 3. NOTE: Touching the adhesive surface will impair rebonding. NOTE: Make sure that the mating faces are clean and free of foreign material. E127690 4. Apply the activator/primer in accordance with the instructions supplied with the glass adhesive kit. E127696 5. NOTE: Discard the first 100 mm of adhesive as this may have a reduced working time.

501-11-10 Glass, Frames and Mechanisms 501-11-10 REMOVAL AND INSTALLATION NOTE: Make sure that any breakage in the continuous bead of adhesive is overlapped by 20 mm. General Equipment: Direct Glazing Removal/Replacement Equipment Material: Windshield Adhesive Kit (WSS-M11P57-A5) adhesive Material: Windscreen Adhesive Kit - 1 Component (WSK-M11P57-A3 / 7U7J-T03863-AA) adhesive 8-10mm E127697 x2 E127698 7. To install, reverse the removal procedure. 6. CAUTIONS: Make sure that equal pressure is applied to the full length of the component. During the curing time of the polyurethane (PU) adhesive, the door windows must be left open. Using tape, secure the Windshield glass in the correct position until the PU adhesive has cured. General Equipment: Adhesive Tape

501-11-11 Glass, Frames and Mechanisms 501-11-11 REMOVAL AND INSTALLATION Front Door Window Glass Special Tool(s) 501-114 501-114 Release Lever, Door Glass E54200 Removal NOTE: Removal steps in this procedure may contain installation details. 1. NOTE: Ensure that the front door window glass is in the lowered position. Refer to: Front Door Trim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation). 2. E127297 3. E127296 4. CAUTION: Do not touch the adhesive surface as re-bonding will be impaired. E127299

501-11-12 Glass, Frames and Mechanisms 501-11-12 REMOVAL AND INSTALLATION 5. Special Tool(s): 501-114 2 1 3 501-114 E127301 6. E127302 Installation 1. To install, reverse the removal procedure.

501-11-13 Glass, Frames and Mechanisms 501-11-13 REMOVAL AND INSTALLATION Front Door Window Regulator General Equipment Adhesive Tape Removal NOTE: Removal steps in this procedure may contain installation details. 1. Refer to: Front Door Trim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation). 2. 2 1 3 501-114 E127301 3. Using tape, secure the window glass. General Equipment: Adhesive Tape E133083 Vehicles with power windows 4. x2 E126609

501-11-14 Glass, Frames and Mechanisms 501-11-14 REMOVAL AND INSTALLATION 5. 2 1 1 E126610 6. E126611 Vehicles with manual windows 7. Remove the 3 front door window regulator retaining bolts. x2 E126612 8. 2 1 1 E126613

501-11-15 Glass, Frames and Mechanisms 501-11-15 REMOVAL AND INSTALLATION 9. E126614 Installation 1. To install, reverse the removal procedure.

501-11-16 Glass, Frames and Mechanisms 501-11-16 REMOVAL AND INSTALLATION Front Door Window Regulator Motor Removal 1. Refer to: Front Door Window Regulator (501-11 Glass, Frames and Mechanisms, Removal and Installation). 2. x3 E126870 Installation 1. To install, reverse the removal procedure.

501-11-17 Glass, Frames and Mechanisms 501-11-17 REMOVAL AND INSTALLATION Rear Door Window Glass Special Tool(s) 501-114 501-114 Release Lever, Door Glass E54200 Removal NOTE: Removal steps in this procedure may contain installation details. 1. NOTE: Ensure that the rear door window glass is in the lowered position. Refer to: Rear Door Trim Panel - Double Cab (501-05 Interior Trim and Ornamentation, Removal and Installation). 2. CAUTION: Do not touch the adhesive surface as re-bonding will be impaired. E127127 3. E127128 4. 2 x3 1 E127129

501-11-18 Glass, Frames and Mechanisms 501-11-18 REMOVAL AND INSTALLATION 5. NOTE: Vehicle with power windows only ‡ Connect the rear door window regulator motor switch. ‡ Raise the rear door window glass upto the access hole ‡ Disconnect the rear door window regulator motor switch. E127134 6. NOTE: Vehicle with manual windows only ‡ Install the rear door window regulator crank handle. ‡ Raise the rear door window glass upto the access hole ‡ Remove the rear door window regulator crank handle. E127135 7. Special Tool(s): 501-114 1 2 501-114 E127131 8. E127133 Installation 1. To install, reverse the removal procedure.

501-11-19 Glass, Frames and Mechanisms 501-11-19 REMOVAL AND INSTALLATION Rear Door Window Regulator General Equipment Adhesive Tape Removal 1. Refer to: Rear Door Trim Panel - Double Cab (501-05 Interior Trim and Ornamentation, Removal and Installation). 2. 1 2 501-114 E127131 3. Using tape, secure the window glass. General Equipment: Adhesive Tape E133084 Vehicles with power windows 4. ‡ Disconnect the front door window regulator motor electrical connector. ‡ Remove the 2 rear door window regulator retaining bolts. x2 E126926

501-11-20 Glass, Frames and Mechanisms 501-11-20 REMOVAL AND INSTALLATION 5. E126927 Vehicles with manual windows 6. Remove the 3 rear door window regulator retaining bolts. x2 E126928 7. E126929 8. E126930 Installation 1. To install, reverse the removal procedure.

501-11-21 Glass, Frames and Mechanisms 501-11-21 REMOVAL AND INSTALLATION Rear Door Window Regulator Motor Removal 1. Refer to: Rear Door Window Regulator (501-11 Glass, Frames and Mechanisms, Removal and Installation). 2. x3 E126940 Installation 1. To install, reverse the removal procedure.

501-11-22 Glass, Frames and Mechanisms 501-11-22 REMOVAL AND INSTALLATION Rear Window Glass General Equipment Adhesive Tape Direct Glazing Removal/Replacement Equipment Knife Removal 1. Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation). 2. Refer to: C-Pillar Upper Trim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation). 3. Refer to: Headliner (501-05 Interior Trim and Ornamentation, Removal and Installation). 4. Refer to: Rear Seat (501-10 Seating, Removal and Installation). 5. ‡ Material: Windshield Adhesive Kit (WSS-M11P57-A5) adhesive ‡ Remove the polyurethane (PU) adhesive cap and heat the 2K-PU adhesive for a minimum of 30 minutes. General Equipment: Direct Glazing Removal/Replacement Equipment ‡ Repairs under warranty: Material: Windscreen Adhesive Kit - 1 Component (WSK-M11P57-A3 / 7U7J-T03863-AA) adhesive TIE0022871 Materials Name Specification Windscreen Adhesive WSK-M11P57-A3 / Kit - 1 Component 7U7J-T03863-AA Windshield Adhesive Kit WSS-M11P57-A5 6. E129042 7. NOTE: Vehicles with heated windsheild only. E129011 8. Use a suitable awl to thread the cutting wire. General Equipment: Direct Glazing Removal/Replacement Equipment

501-11-23 Glass, Frames and Mechanisms 501-11-23 REMOVAL AND INSTALLATION x2 E129012 9. CAUTION: If the original window glass is to be installed, take care not to x2 E129013 damage the electrical connectors and the weatherstrip (if equipped). Use a suitable brace to prevent trim damages. General Equipment: Direct Glazing Removal/Replacement Equipment

501-11-24 Glass, Frames and Mechanisms 501-11-24 REMOVAL AND INSTALLATION 10. E129025 Installation 1. NOTE: Minimum 1 mm bead thickness. ‡ General Equipment: Knife ‡ NOTE: Make sure that the mating faces are clean and free of foreign material. ‡ NOTE: Touching the adhesive surface will impair rebonding. ‡ Prepare the windshield glass, windshield glass flange and trimmed PU adhesive in accordance with the instructions supplied with the glass adhesive kit. E114059 2. Apply the activator/primer in accordance with the instructions supplied with the glass adhesive kit. E129026 3. Apply the activator/primer in accordance with the instructions supplied with the glass adhesive kit. E129027 4. NOTE: Discard the first 100 mm of adhesive as this may have a reduced working time.

501-11-25 Glass, Frames and Mechanisms 501-11-25 REMOVAL AND INSTALLATION NOTE: Make sure that any breakage in the continuous bead of adhesive is overlapped by 20 mm. General Equipment: Direct Glazing Removal/Replacement Equipment Material: Windshield Adhesive Kit (WSS-M11P57-A5) adhesive Material: Windscreen Adhesive Kit - 1 Component (WSK-M11P57-A3 / 7U7J-T03863-AA) adhesive 8-10mm E129037 x2 E129038 6. To install reverse the removal procedure. 5. CAUTIONS: Make sure that equal pressure is applied to the full length of the component. During the curing time of the polyurethane (PU) adhesive, the door windows must be left open. Using tape, secure the windshield glass in the correct position until the PU adhesive has cured.Adhesive tape General Equipment: Adhesive Tape