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Output Shaft

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Manual Transmission/Transaxle – Vehicles With: 5-Speed
308-03A-37
308-03A-37
Manual Transmission - MT75
DISASSEMBLY AND ASSEMBLY OF SUBASSEMBLIES
Locate the special tool in the recesses off
the bearing ring.
308-191
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5. NOTE: Mark the position of the second gear
wheel in relation to the synchronizer ring to
aid installation.
Remove the second gear wheel, the needle
roller bearing and synchronizer ring.
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6. NOTE: Mark the position of the shift ring in
relation to the first gear wheel to aid
installation.. Components are paired.
NOTE: Remove the circlip.
Remove the first/second gear synchronizer
and the first gear wheel.
1. First/second gear synchronizer.
2. First gear wheel.
3. Needle roller bearing.
1
2
3
S1601195
7. NOTE: Mark the position of the shift ring in
relation to the reverse gear wheel to aid
installation. Components are paired.
NOTE: Clamp the output shaft the other way round
in the vise.
NOTE: Remove the circlip.
Remove the fifth/reverse gear synchronizer,
the reverse gear wheel and needle roller
bearing.
1. Fifth/reverse gear synchronizer.
2. Reverse gear wheel.
3. Needle roller bearing.
1
2
3
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Assembly
1. Carefully clean and check all sliding parts
and lubricate the synchronizer rings with
Manual transmission fluid before assembly.
2. Install the needle roller bearing, reverse gear
wheel and synchronizer unit.
1. Install the reverse gear wheel.
2. Install the synchronizer.