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Output Shaft

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Manual Transmission/Transaxle – Vehicles With: 5-Speed
308-03A-36
308-03A-36
Manual Transmission - MT75
DISASSEMBLY AND ASSEMBLY OF SUBASSEMBLIES
Output Shaft
Special Tool(s)
Remover, Mainshaft Needle
Bearing Sleeve
308 - 191 (16 - 056)
16056
General Equipment
Hot air gun
Materials
Name
Specification
Manual transmission
WSD - M2C200 - C
fluid
Disassembly
1.
CAUTION: Mark the position of the
synchronizer rings in relation to the
synchronizer units to aid installation.
Remove the input shaft and fourth gear
synchronizer ring from the output shaft.
Remove the output shaft locating bearing.
ELE0010466
2. Remove the fifth gear wheel and
synchronizer ring from the output shaft.
1. Remove the gear wheel.
2. Remove the gear synchronizer ring.
3. Remove the needle roller bearing.
1
2
3
JI601180
3.
WARNING: Do not allow the
synchronizers to fall apart. Failure to follow
these instructions may result in personal
injury.
CAUTION: Use soft jaws for all operations
in a vise.
NOTE: Clamp the output shaft in a vise with the
output end.
Remove the third/fourth gear synchronizer
unit together with the third gear wheel.
1. Remove the circlip.
2. Third/fourth gear synchronizer.
3. Needle roller bearing.
4. Third gear wheel.
1
2
4
3
ELE0011323
4. Using the special tool, remove the third gear
bearing ring.