303-04D Turbocompressor (turbina)

Fuel Charging and Controls - Turbocharger 303-04D-1 303-04D-1 . SECTION 303-04D Fuel Charging and Controls - Turbocharger VEHICLE APPLICATION: 2011.50 Ranger CONTENTS DESCRIPTION AND OPERATION Turbocharger...................................................................................................................... 2.2L Duratorq-TDCi (Puma) diesel engine......................................................................... 3.2 L Duratorq-TDCi (Puma) diesel engine........................................................................ REMOVAL AND INSTALLATION Turbocharger – 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma, LHD 4WD/LHD RWD...................................................................... Turbocharger – 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma, RHD 4WD/RHD RWD..................................................................... Turbocharger – 3.2L Duratorq-TDCi (148kW/200PS) - Puma, LHD 4WD/LHD RWD............................................................................................................. Turbocharger – 3.2L Duratorq-TDCi (148kW/200PS) - Puma, RHD 4WD/RHD RWD............................................................................................................. PAGE 303-04D-2 303-04D-2 303-04D-4 (23 612 0) 303-04D-5 (23 612 0) 303-04D-9 (23 612 0) 303-04D-13 (23 612 0) 303-04D-16

Fuel Charging and Controls - Turbocharger 303-04D-2 303-04D-2 DESCRIPTION AND OPERATION Turbocharger 2.2L Duratorq-TDCi (Puma) diesel engine Vehicles with 2.2L Duratorq-TDCi (Puma) (125 PS/120 PS) diesel engine 5 E130049 Item Description 1 Exhaust manifold 2 Oil supply tube 1 2 3 4 Item Description 3 Turbocharger 4 Oil drain tube 5 Actuator

Fuel Charging and Controls - Turbocharger 303-04D-3 303-04D-3 DESCRIPTION AND OPERATION Vehicles with 2.2L Duratorq-TDCi (Puma) (150 PS) diesel engine E130050 Item Description 1 Exhaust manifold 2 Oil supply tube 1 2 3 4 5 Item Description 3 Electronic turbocharger guide vane adjuster 4 Turbocharger 5 Oil drain tube

Fuel Charging and Controls - Turbocharger 303-04D-4 303-04D-4 DESCRIPTION AND OPERATION 3.2 L Duratorq-TDCi (Puma) diesel engine Vehicles with 3.2L Duratorq-TDCi (Puma) (200 PS) diesel engine E130048 Item Description 1 Exhaust manifold 2 Oil supply tube 3 Electronic turbocharger guide vane adjuster 1 2 3 4 5 Item Description 4 Turbocharger 5 Oil drain tube

303-04D-5 Fuel Charging and Controls - Turbocharger 303-04D-5 REMOVAL AND INSTALLATION Turbocharger – 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma, LHD 4WD/LHD RWD(23 612 0) Removal WARNING: When the engine and exhaust system are hot, they can cause severe burns or injury. Turn off the engine and wait until they are cool before removing the exhaust system. NOTE: Removal steps in this procedure may contain installation details. All vehicles 1. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures). 2. Refer to: Air Cleaner - 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma (303-12 Intake Air Distribution and Filtering - 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma/3.2L Duratorq-TDCi (148kW/200PS) - Puma, Removal and Installation). 3. E134734 4. E134750 5. Refer to: Lifting (100-02 Jacking and Lifting, Description and Operation). 4x4 6. Torque: 30 Nm 1 x4 2 E128859

Fuel Charging and Controls - Turbocharger 303-04D-6 303-04D-6 REMOVAL AND INSTALLATION All vehicles 7. Torque: 10 Nm E134636 Vehicles with fixed vane turbocharger 8. E134737 9. 1. Torque: 47 Nm 2. Torque: 22 Nm 1 2 x2 E134736 10.Torque: 22 Nm E134738

303-04D-7 Fuel Charging and Controls - Turbocharger 303-04D-7 REMOVAL AND INSTALLATION All vehicles 11. 1. Torque: 47 Nm 2. Torque: 22 Nm 3. Torque: 22 Nm 2 x2 1 x2 3 E134751 12. CAUTION: Over bending the exhaust flexible pipe may cause damage resulting in failure. NOTE: Securely strap the exhaust flexible pipe to the frame. Torque: 25 Nm x2 E134638 13. 1. Torque: 47 Nm 2. Torque: 47 Nm 1 2 x2 E134749 14. 1. Torque: 35 Nm 2. Torque: 10 Nm x2 1 2 E134752

Fuel Charging and Controls - Turbocharger 303-04D-8 303-04D-8 REMOVAL AND INSTALLATION Vehicles with fixed vane turbocharger 15. 1. Torque: 23 Nm 2. Torque: 23 Nm 1 x2 2 E134739 All vehicles 16. 1. Torque: 23 Nm 2. Torque: 23 Nm 1 x2 2 E130659 17.Torque: 10 Nm x2 E134656 Installation 1. To install, reverse the removal procedure.

Fuel Charging and Controls - Turbocharger 303-04D- 303-04D- REMOVAL AND INSTALLATION Turbocharger – 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma, RHD 4WD/RHD RWD(23 612 0) Removal WARNING: When the engine and exhaust system are hot, they can cause severe burns or injury. Turn off the engine and wait until they are cool before removing the exhaust system. NOTE: Removal steps in this procedure may contain installation details. All vehicles 1. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures). 2. Refer to: Air Cleaner - 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma (303-12 Intake Air Distribution and Filtering - 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma/3.2L Duratorq-TDCi (148kW/200PS) - Puma, Removal and Installation). 3. E134734 4. Refer to: Generator - 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma (414-02 Generator and Regulator, Removal and Installation). 5. Refer to: Lifting (100-02 Jacking and Lifting, Description and Operation). 4x4 6. Torque: 30 Nm 1 x4 2 E128859

303-04D-10 Fuel Charging and Controls - Turbocharger 303-04D-10 REMOVAL AND INSTALLATION All vehicles 7. Torque: 10 Nm E134636 Vehicles with fixed vane turbocharger 8. E134735 9. 1. Torque: 47 Nm 2. Torque: 22 Nm 1 2 x2 E134777 10.Torque: 22 Nm E134738 All vehicles 11. 1. Torque: 47 Nm 2. Torque: 22 Nm 3. Torque: 22 Nm 1 x2 x2 2 3 E134776 12. CAUTION: Over bending the exhaust flexible pipe may cause damage resulting in failure.

303-04D-11 Fuel Charging and Controls - Turbocharger 303-04D-11 REMOVAL AND INSTALLATION NOTE: Securely strap the exhaust flexible pipe to the frame. Torque: 25 Nm x2 E134638 13. 1. Torque: 47 Nm 2. Torque: 47 Nm 1 2 x2 E134749 14. 1. Torque: 35 Nm 2. Torque: 10 Nm x2 1 2 E134778 Vehicles with fixed vane turbocharger 15. 1. Torque: 23 Nm 2. Torque: 23 Nm 1 x2 2 E134779

Fuel Charging and Controls - Turbocharger 303-04D-12 303-04D-12 REMOVAL AND INSTALLATION All vehicles 16. 1. Torque: 23 Nm 2. Torque: 23 Nm 1 x2 2 E134641 17.Torque: 10 Nm x2 E134656 Installation 1. To install, reverse the removal procedure.

303-04D-13 Fuel Charging and Controls - Turbocharger 303-04D-13 REMOVAL AND INSTALLATION Turbocharger – 3.2L Duratorq-TDCi (148kW/200PS) - Puma, LHD 4WD/LHD RWD(23 612 0) Removal WARNING: When the engine and exhaust system are hot, they can cause severe burns or injury. Turn off the engine and wait until they are cool before removing the exhaust system. NOTE: Removal steps in this procedure may contain installation details. All vehicles 1. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures). 2. Refer to: Air Cleaner - 3.2L Duratorq-TDCi (148kW/200PS) - Puma (303-12 Intake Air Distribution and Filtering - 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma/3.2L Duratorq-TDCi (148kW/200PS) - Puma, Removal and Installation). 3. E134635 4. E134750 4x4 5. Refer to: Lifting (100-02 Jacking and Lifting, Description and Operation). Torque: 30 Nm 1 2 E128859

303-04D-14 Fuel Charging and Controls - Turbocharger 303-04D-14 REMOVAL AND INSTALLATION All vehicles 6. Torque: 10 Nm E134636 7. 1. Torque: 47 Nm 2. Torque: 22 Nm 2 x2 1 E130657 8. CAUTION: Over bending the exhaust flexible pipe may cause damage resulting in failure. NOTE: Securely strap the exhaust flexible pipe to the frame. Torque: 25 Nm x2 E134638 9. 1. Torque: 47 Nm 2. Torque: 47 Nm 1 2 x2 E134749

Fuel Charging and Controls - Turbocharger 303-04D-15 303-04D-15 REMOVAL AND INSTALLATION 10. 1. Torque: 35 Nm 3. Torque: 22 Nm 4. Torque: 10 Nm 1 3 x2 2 4 E130658 11. 1. Torque: 23 Nm 2. Torque: 23 Nm 1 x2 2 E130659 12.Torque: 10 Nm x2 E134656 Installation 1. To install, reverse the removal procedure.

Fuel Charging and Controls - Turbocharger 303-04D-16 303-04D-16 REMOVAL AND INSTALLATION Turbocharger – 3.2L Duratorq-TDCi (148kW/200PS) - Puma, RHD 4WD/RHD RWD(23 612 0) Removal WARNING: When the engine and exhaust system are hot, they can cause severe burns or injury. Turn off the engine and wait until they are cool before removing the exhaust system. NOTE: Removal steps in this procedure may contain installation details. All vehicles 1. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures). 2. Refer to: Air Cleaner - 3.2L Duratorq-TDCi (148kW/200PS) - Puma (303-12 Intake Air Distribution and Filtering - 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma/3.2L Duratorq-TDCi (148kW/200PS) - Puma, Removal and Installation). 3. E134635 4. Refer to: Generator - 3.2L Duratorq-TDCi (148kW/200PS) - Puma (414-02 Generator and Regulator, Removal and Installation). 5. Refer to: Lifting (100-02 Jacking and Lifting, Description and Operation). 4x4 6. Torque: 30 Nm 1 x4 2 E128859 All vehicles 7. Torque: 10 Nm E134636

303-04D-17 Fuel Charging and Controls - Turbocharger 303-04D-17 REMOVAL AND INSTALLATION 8. 1. Torque: 47 Nm 2. Torque: 22 Nm 2 x2 1 E134637 9. CAUTION: Over bending the exhaust flexible pipe may cause damage resulting in failure. NOTE: Securely strap the exhaust flexible pipe to the frame. Torque: 25 Nm x2 E134638 10. 1. Torque: 47 Nm 2. Torque: 47 Nm 1 2 x2 E134749 11. 1. Torque: 35 Nm 3. Torque: 22 Nm 4. Torque: 10 Nm 1 3 x2 2 4 E130658

Fuel Charging and Controls - Turbocharger 303-04D-18 303-04D-18 REMOVAL AND INSTALLATION 12. 1. Torque: 23 Nm 2. Torque: 23 Nm 1 x2 2 E134641 13.Torque: 10 Nm x2 E134656 Installation 1. To install, reverse the removal procedure.