206-09A ABS

Anti-Lock Control 206-09A-1 206-09A-1 . SECTION 206-09A Anti-Lock Control VEHICLE APPLICATION: 2011.50 Ranger CONTENTS DESCRIPTION AND OPERATION Anti-Lock Control................................................................................................................ REMOVAL AND INSTALLATION Hydraulic Control Unit (HCU) – LHD 4WD/LHD RWD...................................................... Hydraulic Control Unit (HCU) – RHD 4WD/RHD RWD..................................................... Front Wheel Speed Sensor............................................................................ Rear Wheel Speed Sensor............................................................................. PAGE 206-09A-2 206-09A-3 206-09A-6 (12 784 0) 206-09A-8 (12 785 0) 206-09A-9

Anti-Lock Control 206-09A-2 206-09A-2 DESCRIPTION AND OPERATION Anti-Lock Control 1 3 2 E136985 Item Description 1 Hydraulic Control Unit (HCU) 2 Front Wheel Speed Sensor 3 Rear Wheel Speed Sensor

Anti-Lock Control 206-09A-3 206-09A-3 REMOVAL AND INSTALLATION Hydraulic Control Unit (HCU) – LHD 4WD/LHD RWD Removal NOTE: Removal steps in this procedure may contain installation details. 1. Refer to: Brake System Health and Safety Precautions (100-00 General Information, Description and Operation). 2. E133944 3. 1. Connect one end of a suitable piece of clear plastic pipe to the brake caliper bleed nipple and place the other end into a suitable container. 2. Loosen the bleed nipple. 3. Depress the brake pedal until all the brake fluid is drained from the brake fluid reservoir. 4. Tighten the bleed nipple. 5. Repeat the draining procedure on the opposite side brake caliper and rear brake wheel cylinder. 4. x10 x10 E130153

Anti-Lock Control 206-09A-4 206-09A-4 REMOVAL AND INSTALLATION 5. Refer to: Powertrain Control Module (PCM) (303-14 Electronic Engine Controls - 2.5L Duratec-HE (122kW/165PS) - MI4, Removal and Installation). Refer to: Powertrain Control Module (PCM) (303-14 Electronic Engine Controls - 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma/3.2L Duratorq-TDCi (148kW/200PS) - Puma, Removal and Installation). 6. CAUTION: Make sure that all openings are sealed. 3. Torque: 18 Nm 2 1 3 E133945 7. 1. Torque: 18 Nm 2. Torque: 25 Nm 3. Torque: 25 Nm 4. Torque: 25 Nm 4 1 2 3 E133946 8. NOTE: Make sure that all openings are sealed. Torque: 18 Nm E132555

Anti-Lock Control 206-09A-5 206-09A-5 REMOVAL AND INSTALLATION 9. Torque: 9 Nm x3 E130156 Installation 1. CAUTIONS: If accidentally dropped or knocked install a new hydraulic control unit (HCU) and module assembly. The blanking caps/plugs must not be removed until the brake tubes are ready to be connected. To install, reverse the removal procedure. 2. Refer to: Brake System Bleeding (206-00 Brake System - General Information, General Procedures). Refer to: Brake System Pressure Bleeding (206-00 Brake System - General Information, General Procedures).

Anti-Lock Control 206-09A-6 206-09A-6 REMOVAL AND INSTALLATION Hydraulic Control Unit (HCU) – RHD 4WD/RHD RWD Removal NOTE: Removal steps in this procedure may contain installation details. 1. Refer to: Brake System Health and Safety Precautions (100-00 General Information, Description and Operation). 2. E129507 3. 1. Connect one end of a suitable piece of clear plastic pipe to the brake caliper bleed nipple and place the other end into a suitable container. 2. Loosen the bleed nipple. 3. Depress the brake pedal until all the brake fluid is drained from the brake fluid reservoir. 4. Tighten the bleed nipple. 5. Repeat the draining procedure on the opposite side brake caliper and rear brake wheel cylinder. 4. x10 x10 E130153

Anti-Lock Control 206-09A-7 206-09A-7 REMOVAL AND INSTALLATION 5. CAUTION: Make sure that all openings are sealed. Torque: 18 Nm E137388 6. CAUTION: Make sure that all openings are sealed. Torque: 25 Nm E137387 7. Torque: 9 Nm x3 E130156 Installation 1. CAUTIONS: If accidentally dropped or knocked install a new hydraulic control unit (HCU) and module assembly. The blanking caps/plugs must not be removed until the brake tubes are ready to be connected. To install, reverse the removal procedure. 2. Refer to: Brake System Bleeding (206-00 Brake System - General Information, General Procedures). Refer to: Brake System Pressure Bleeding (206-00 Brake System - General Information, General Procedures).

Anti-Lock Control 206-09A-8 206-09A-8 REMOVAL AND INSTALLATION Front Wheel Speed Sensor(12 784 0) Removal NOTE: Removal steps in this procedure may contain installation details. 1. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures). 2. NOTE: Note the position of the component before removal. Torque: 7 Nm E126052 3. NOTE: Note the position of the component before removal. Torque: 7 Nm x2 E126462 4. NOTE: Note the position of the component before removal. Torque: 7 Nm E126463 Installation 1. CAUTIONS: Make sure that the area around the component is clean and free of foreign material. Make sure that this component is installed to the noted removal position. NOTE: Apply grease to O-ring of wheel speed sensor before installation. To install, reverse the removal procedure.

Anti-Lock Control 206-09A- 206-09A- REMOVAL AND INSTALLATION Rear Wheel Speed Sensor(12 785 0) Removal NOTE: Removal steps in this procedure may contain installation details. E132345 Installation 1. To install, reverse the removal procedure. 1. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures). 2. E132344 3. Torque: 6 Nm