205-04 Semieixos dianteiros

Front Drive Halfshafts 205-04-1 205-04-1 . SECTION 205-04 Front Drive Halfshafts VEHICLE APPLICATION: 2011.50 Ranger CONTENTS REMOVAL AND INSTALLATION Front Halfshaft LH.......................................................................................... Front Halfshaft RH.......................................................................................... Inner Constant Velocity (CV) Joint Boot......................................................... Outer Constant Velocity (CV) Joint Boot........................................................ PAGE (14 320 0) 205-04-2 (14 321 0) 205-04-4 (14 336 0) 205-04-6 (14 338 0) 205-04-9

Front Drive Halfshafts 205-04-2 205-04-2 REMOVAL AND INSTALLATION Front Halfshaft LH(14 320 0) Special Tool(s) 204-226 Remover, Halfshaft 16092 205-047 Slide Hammer 15011 205-775 Protector, Halfshaft Seal E47098 Removal CAUTIONS: Suspension fasteners are critical parts because they affect performance of vital components and systems and their failure can result in major service expense. A new part with the same part number or an equivalent part must be installed, if installation is necessary. Do not use a part of lesser quality or substitute design. Torque values must be used as specified during reassembly to make sure of correct retention of these parts. Never pick up or hold the halfshaft by the inboard or outboard CV joint only. NOTE: Removal steps in this procedure may contain installation details. 1. Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation). 2. Refer to: Wheel Knuckle - 4WD (204-01 Front Suspension, Removal and Installation). 3. Special Tool(s): 205-047, 204-226 204-226 205-047 E129046 Installation 1. NOTE: Install a new retainer ring every time the halfshaft is removed. E128951

Front Drive Halfshafts 205-04-3 205-04-3 REMOVAL AND INSTALLATION 2. Special Tool(s): 205-775 205-775 E128950 3. CAUTION: Make sure that a new halfshaft retaining nut is installed. Torque: 275 Nm E128864 4. Refer to: Wheel Knuckle - 4WD (204-01 Front Suspension, Removal and Installation).

Front Drive Halfshafts 205-04-4 205-04-4 REMOVAL AND INSTALLATION Front Halfshaft RH(14 321 0) Removal CAUTIONS: Suspension fasteners are critical parts because they affect performance of vital components and systems and their failure can result in major service expense. A new part with the same part number or an equivalent part must be installed, if installation is necessary. Do not use a part of lesser quality or substitute design. Torque values must be used as specified during reassembly to make sure of correct retention of these parts. Never pick up or hold the halfshaft by the inboard or outboard CV joint only. NOTE: Removal steps in this procedure may contain installation details. 1. Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation). 2. Refer to: Wheel Knuckle - 4WD (204-01 Front Suspension, Removal and Installation). 3. CAUTION: Do not damage the axle shaft oil seal, the machined sealing surface on the inboard CV joint housing or the axle shaft splines. NOTE: A ring retainer retains the inboard CV joint housing to the differential side gear in the axle. 205-291 1 2 E128866 4. E128947 Installation 1. CAUTION: Install a new retainer every time the halfshaft is removed. NOTE: Start one end of the retainer in the groove and work it over the halfshaft and into the groove to prevent the retainer from over expanding. 1. Ring retainer. 1 E128867

Front Drive Halfshafts 205-04-5 205-04-5 REMOVAL AND INSTALLATION 2. CAUTION: Make sure that a new halfshaft retaining nut is installed. Torque: 275 Nm E128864 3. Refer to: Wheel Knuckle - 4WD (204-01 Front Suspension, Removal and Installation).

Front Drive Halfshafts 205-04-6 205-04-6 REMOVAL AND INSTALLATION Inner Constant Velocity (CV) Joint Boot(14 336 0) Special Tool(s) / General Equipment 204-169 Clamping Tool, Boot Retaining Clamp 14044 205-310 Remover, Bearing/Gear TI15091 205-311 Remover, Bearing/Gear 15092 308-046 Installer, Transmission Extension Housing Bushing/Seal 16016 Vise Vise Jaw Protectors Materials Name Specification Grease FD-R WSS-M1C259-A1 / 3M5J-M1C259-AA Removal NOTE: Removal steps in this procedure may contain installation details. 1. Refer to: Front Halfshaft LH (205-04 Front Drive Halfshafts, Removal and Installation). Refer to: Front Halfshaft RH (205-04 Front Drive Halfshafts, Removal and Installation). 2. CAUTION: Use vise jaw protectors. General Equipment: Vise General Equipment: Vise Jaw Protectors E139200 3. General Equipment: Vise General Equipment: Vise Jaw Protectors E139201 4. CAUTION: Use vise jaw protectors.

Front Drive Halfshafts 205-04-7 205-04-7 REMOVAL AND INSTALLATION Discard the CV joint boot . Install the Special Tool(s): 205-310, 205-311 General Equipment: Vise General Equipment: Vise Jaw Protectors 205-310 205-311 E0001661 Installation 1. CAUTION: Use vise jaw protectors. NOTE: Make sure that a new inner constant velocity (CV) joint boot is installed. General Equipment: Vise General Equipment: Vise Jaw Protectors ELE0019556 2. NOTE: Install a new CV joint boot retaining clamp. Special Tool(s): 204-169 General Equipment: Vise General Equipment: Vise Jaw Protectors Torque: 21 Nm 21Nm 204-169 ELE0002482 3. CAUTION: Do not damage the CV joint bearings. Special Tool(s): 308-046 General Equipment: Vise General Equipment: Vise Jaw Protectors 308-046 308-046 3 2 1 E105710 4. CAUTION: The total amount of grease in the CV joint must not exceed 160

Front Drive Halfshafts 205-04-8 205-04-8 REMOVAL AND INSTALLATION grams for 85 PS vehicles and 255 grams for 110/130 PS vehicles. NOTE: Make sure that a new component is installed. Material: Grease FD-R (WSS-M1C259-A1 / 3M5J-M1C259-AA) grease 1 2 E105744 5. With the CV joint housing installed, measure the distance from the inner end of the CV joint boot to the outer end. The distance needs to be 90 mm. General Equipment: Vise General Equipment: Vise Jaw Protectors 1 2 ELM1402510 6. NOTE: Install a new CV joint boot retaining clamp. NOTE: Do not move the CV joint housing. Make sure that the CV joint boot is installed at the measured position. Special Tool(s): 204-169 General Equipment: Vise General Equipment: Vise Jaw Protectors Torque: 21 Nm 21Nm 204-169 ELE0002483 7. Refer to: Front Halfshaft LH (205-04 Front Drive Halfshafts, Removal and Installation). Refer to: Front Halfshaft RH (205-04 Front Drive Halfshafts, Removal and Installation).

Front Drive Halfshafts 205-04- 205-04- REMOVAL AND INSTALLATION Outer Constant Velocity (CV) Joint Boot(14 338 0) Special Tool(s) / General Equipment 204-169 Clamping Tool, Boot Retaining Clamp 14044 Vise Vise Jaw Protectors Materials Name Specification Grease FD-R WSS-M1C259-A1 / 3M5J-M1C259-AA Removal CAUTION: The outer CV joint is a press fit. Do not disassemble. Failure to follow this instruction may result in damage to the outer CV joint. NOTE: Removal steps in this procedure may contain installation details. 1. Refer to: Inner Constant Velocity (CV) Joint Boot (205-04 Front Drive Halfshafts, Removal and Installation). 2. CAUTION: Use vise jaw protectors. Discard the CV joint boot. General Equipment: Vise General Equipment: Vise Jaw Protectors E139234 Installation 1. CAUTION: The total amount of grease in the CV joint must not exceed 165 grams for 85 PS vehicles and 250 grams for 110/130 PS vehicles. NOTE: Make sure that a new component is installed. General Equipment: Vise General Equipment: Vise Jaw Protectors Material: Grease FD-R (WSS-M1C259-A1 / 3M5J-M1C259-AA) grease 1 2 E139235 2. NOTE: Install a new CV joint boot retaining clamp. Special Tool(s): 204-169 General Equipment: Vise General Equipment: Vise Jaw Protectors Torque: 21 Nm 21Nm 204-169 ELE0002482 3. NOTE: Install a new CV joint boot retaining clamp.

Front Drive Halfshafts 205-04-10 205-04-10 REMOVAL AND INSTALLATION NOTE: Do not move the CV joint housing. Make sure that the CV joint boot is installed at the measured position. Special Tool(s): 204-169 General Equipment: Vise General Equipment: Vise Jaw Protectors Torque: 21 Nm 21Nm 204-169 ELE002484 4. Refer to: Inner Constant Velocity (CV) Joint Boot (205-04 Front Drive Halfshafts, Removal and Installation).