501-03 Portas, capô e tampa traseira

501-03-1 Body Closures 501-03-1 . SECTION 501-03 Body Closures VEHICLE APPLICATION: 2011.50 Ranger CONTENTS GENERAL PROCEDURES Door Alignment – Single Cab............................................................................................ Front Door Alignment – Double Cab................................................................................. Front Door Alignment – Super Cab................................................................................... Rear Door Alignment – Double Cab................................................................................. Rear Door Alignment – Super Cab................................................................................... Liftgate Alignment............................................................................................................... Hood Alignment.................................................................................................................. REMOVAL AND INSTALLATION Door – Single Cab............................................................................................................. Front Door........................................................................................................................... Rear Door – Double Cab.................................................................................................. Rear Door – Super Cab.................................................................................................... PAGE 501-03-2 501-03-5 501-03-8 501-03-11 501-03-14 501-03-18 501-03-19 501-03-26 501-03-27 501-03-29 501-03-30

501-03-2 Body Closures 501-03-2 GENERAL PROCEDURES Door Alignment – Single Cab Activation 1. NOTE: All the values are in mm. E130416 2. Loosen one complete turn. x4 E130417 3. E130418

501-03-3 Body Closures 501-03-3 GENERAL PROCEDURES 4. Torque: 25 Nm x4 E130417 5. NOTE: All the values are in mm. E130419 6. Loosen one complete turn. x2 E130420 7. E130421 8. Torque: 20 Nm x2 E130420 9. NOTE: All the values are in mm.

501-03-4 Body Closures 501-03-4 GENERAL PROCEDURES E130416

501-03-5 Body Closures 501-03-5 GENERAL PROCEDURES Front Door Alignment – Double Cab Activation 10.NOTE: All the values are in mm. E130498 11. Loosen one complete turn. x4 E130417 12. E130418

501-03-6 Body Closures 501-03-6 GENERAL PROCEDURES 13.Torque: 25 Nm x4 E130417 14.NOTE: All the values are in mm. E130499 15.Loosen one complete turn. x2 E130420 16. E130421 17.Torque: 20 Nm x2 E130420 18.NOTE: All the values are in mm.

501-03-7 Body Closures 501-03-7 GENERAL PROCEDURES E130498

501-03-8 Body Closures 501-03-8 GENERAL PROCEDURES Front Door Alignment – Super Cab Activation 19.NOTE: All the values are in mm. E130600 20.Loosen one complete turn. x4 E130417 21. E130418

501-03- Body Closures 501-03- GENERAL PROCEDURES 22.Torque: 25 Nm x4 E130417 23.NOTE: All the values are in mm. E130601 24.Loosen one complete turn. x2 E130602 25. E130603 26.Torque: 20 Nm x2 E130602 27.NOTE: All the values are in mm.

501-03-10 Body Closures 501-03-10 GENERAL PROCEDURES E130600

501-03-11 Body Closures 501-03-11 GENERAL PROCEDURES Rear Door Alignment – Double Cab Activation 28.NOTE: All the values are in mm. E130539 29.Loosen one complete turn. x3 E130540 30.Refer to: B-Pillar Lower Trim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation). 31.Loosen one complete turn. E130553

501-03-12 Body Closures 501-03-12 GENERAL PROCEDURES 32. E130541 33.Torque: 35 Nm x3 E130540 34.Torque: 35 Nm E130553 35.NOTE: All the values are in mm. E130542 36.Loosen one complete turn. x2 E130420 37. E130421

501-03-13 Body Closures 501-03-13 GENERAL PROCEDURES 38.Torque: 20 Nm x2 E130420 E130539 39.NOTE: All the values are in mm.

501-03-14 Body Closures 501-03-14 GENERAL PROCEDURES Rear Door Alignment – Super Cab Activation 40.NOTE: All the values are in mm. E130624

501-03-15 Body Closures 501-03-15 GENERAL PROCEDURES 41.Loosen one complete turn. x4 E130625 42. E130626 43.Torque: 35 Nm x4 E130625 44.NOTE: All the values are in mm. E130627

501-03-16 Body Closures 501-03-16 GENERAL PROCEDURES 45. 1 2 1 E130628 46.Loosen one complete turn. x3 E130629 47. E130630 48.Torque: 10 Nm x3 E130629 49. E130667 50.Loosen one complete turn. x2 E130668

501-03-17 Body Closures 501-03-17 GENERAL PROCEDURES 51.Torque: 20 Nm E130669 E130624 52.Torque: 10 Nm x2 E130668 53.NOTE: All the values are in mm.

501-03-18 Body Closures 501-03-18 GENERAL PROCEDURES Liftgate Alignment Activation 54. E130688 55.Loosen one complete turn. x2 E130689 56. E130690 57.Torque: 10 Nm x2 E130689

501-03-19 Body Closures 501-03-19 GENERAL PROCEDURES Hood Alignment Activation 58.NOTE: All the values are in mm. E130785 59.Loosen one complete turn. x2 E130786 x2

501-03-20 Body Closures 501-03-20 GENERAL PROCEDURES 60. E127554 61.Loosen one complete turn. E130788 x3 62.

501-03-21 Body Closures 501-03-21 GENERAL PROCEDURES E130787 63. E130792 64.Check the area for paintwork damage and repair if necessary. Torque: 25 Nm

501-03-22 Body Closures 501-03-22 GENERAL PROCEDURES x2 E130786 65.Torque: 10 Nm E130788 E127554 67.NOTE: All the values are in mm. x2 66. x3

501-03-23 Body Closures 501-03-23 GENERAL PROCEDURES E130789 68.Loosen one complete turn. x2 E130790 69.

501-03-24 Body Closures 501-03-24 GENERAL PROCEDURES E127554 70.Loosen one complete turn. E130788 E130791 x3 71.

501-03-25 Body Closures 501-03-25 GENERAL PROCEDURES 72. E130793 73.Check the area for paintwork damage and repair if necessary. Torque: 25 Nm x2 E130790 E127554 74.Torque: 10 Nm E130788 75. x3

501-03-26 Body Closures 501-03-26 REMOVAL AND INSTALLATION Door – Single Cab Removal NOTE: Removal steps in this procedure may contain installation details. 1. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures). 2. Refer to: Cowl Side Trim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation). 3. Refer to: Front Fender (501-27 Front End Sheet Metal Repairs, Removal and Installation). 4. 2 1 E130472 5. Torque: 25 Nm E130473 6. Torque: 25 Nm X2 x4 E130474 Installation 1. To install, reverse the removal procedure. 2. Refer to: Door Alignment - Single Cab (501-03 Body Closures, General Procedures).

501-03-27 Body Closures 501-03-27 REMOVAL AND INSTALLATION Front Door Removal NOTE: Removal steps in this procedure may contain installation details. 1. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures). 2. Refer to: Cowl Side Trim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation). 3. Refer to: Front Fender (501-27 Front End Sheet Metal Repairs, Removal and Installation). 4. 2 1 E130472 5. Torque: 25 Nm E130473 6. Torque: 25 Nm X2 x4 E130474 Installation 1. To install, reverse the removal procedure.

501-03-28 Body Closures 501-03-28 REMOVAL AND INSTALLATION 2. Refer to: Front Door Alignment - Double Cab (501-03 Body Closures, General Procedures). Refer to: Front Door Alignment - Super Cab (501-03 Body Closures, General Procedures).

501-03-29 Body Closures 501-03-29 REMOVAL AND INSTALLATION Rear Door – Double Cab Removal NOTE: Removal steps in this procedure may contain installation details. 1. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures). 2. Refer to: B-Pillar Lower Trim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation). 3. 1 2 E130565 4. Torque: 25 Nm E130473 5. Torque: 25 Nm E130567 6. Torque: 25 Nm X2 x3 E130568 Installation 1. To install, reverse the removal procedure. 2. Refer to: Rear Door Alignment - Double Cab (501-03 Body Closures, General Procedures).

501-03-30 Body Closures 501-03-30 REMOVAL AND INSTALLATION Rear Door – Super Cab Removal NOTE: Removal steps in this procedure may contain installation details. 1. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures). 2. Refer to: C-Pillar Lower Trim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation). 3. 2 1 E130642 4. Torque: 10 Nm E130644 5. Torque: 25 Nm x2 x4 E130645 Installation 1. To install, reverse the removal procedure. 2. Refer to: Rear Door Alignment - Super Cab (501-03 Body Closures, General Procedures).