Motor
Engine

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303-01A-86
Engine – 2.5L Duratec-HE (122kW/165PS) - MI4
303-01A-86
ASSEMBLY
coolant passages or the oil pan, can
cause engine failure.
NOTE: Assembly of the engine requires various
inspections/measurements of the engine
components (engine block, crankshaft,
connecting rods, pistons and piston rings).
These inspections/measurements will aid in
determining if the engine components will
require replacement.
2. NOTE: If the oil squirters are being reused, they
must be installed in the same location as
marked during disassembly.
NOTE: The front bulkhead does not have an
oil squirter.
Install the 4 oil squirters.
Torque: 4
Nm
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3. Measure each of the crankshaft main bearing
journal diameters in at least 2 directions and
record the smallest diameter for each journal.
2
1
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4. Position the main bearing beam in the engine
block with the main bearing beam mounted flush
with the rear face of the engine block.
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5. Using the original main bearing beam bolts,
install and tighten the 10 main bearing beam
bolts.
Torque:
Stage 1: 5
Nm
Stage 2: 25 Nm
Stage 3: 90 °
8
4
2
6
10
7
3
1
5
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6.
Measure each crankshaft block main bearing
bore diameter.
Remove the bolts and the main bearing
beam.
Discard the main bearing beam bolts.
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