Fuel System - General Information – 2.5L Duratec-HE
310-00A-1
310-00A-1
(122kW/165PS) - MI4
.
SECTION 310-00A Fuel System - General Information
– 2.5L Duratec-HE (122kW/165PS) - MI4
VEHICLE APPLICATION: 2011.50 Ranger
CONTENTS
GENERAL PROCEDURES
Fuel System Pressure Release..........................................................................................
Fuel Tank Draining..............................................................................................................
Spring Lock Couplings........................................................................................................
PAGE
310-00A-2
310-00A-4
310-00A-7
Fuel System - General Information – 2.5L Duratec-HE
310-00A-2
310-00A-2
(122kW/165PS) - MI4
GENERAL PROCEDURES
Fuel System Pressure Release
Activation
WARNINGS:
Do not smoke, carry lighted tobacco or
have an open flame of any type when
working on or near any fuel-related
component. Highly flammable mixtures are
always present and may be ignited. Failure
to follow these instructions may result in
serious personal injury.
Before working on or disconnecting any
of the fuel tubes or fuel system
components, relieve the fuel system
pressure to prevent accidental spraying of
fuel. Fuel in the fuel system remains under
high pressure, even when the engine is not
running. Failure to follow this instruction
may result in serious personal injury.
Do not carry personal electronic devices
such as cell phones, pagers or audio
equipment of any type when working on
or near any fuel-related component. Highly
flammable mixtures are always present
and may be ignited. Failure to follow these
instructions may result in serious personal
injury.
When handling fuel, always observe fuel
handling precautions and be prepared in
the event of fuel spillage. Spilled fuel may
be ignited by hot vehicle components or
other ignition sources. Failure to follow
these instructions may result in serious
personal injury.
1. Refer to: Petrol and Petrol-Ethanol Fuel
Systems Health and Safety Precautions
(100-00 General Information, Description and
Operation).
2. NOTE: The front passenger door frame scuff
plate is retained only by internal metal clips.
NOTE: The front passenger door side interior
kick panel is retained only by internal metal
clips.
NOTE: It may be necessary to reposition the
lower end of the door jam weatherstripping to
remove the front passenger door side interior
kick panel.
Refer to: Cowl Side Trim Panel (501-05 Interior
Trim and Ornamentation, Removal and
Installation).
3. Disconnect the Inertia Fuel Shutoff (IFS) switch
electrical connector.
1
2
E131170
4. Start and run the engine at idle speed until the
engine stops.
5. After the engine stalls, crank the engine for
approximately 5 seconds to make sure the fuel
rail pressure has been released.
6. Turn the ignition switch to the OFF position.
Fuel System - General Information – 2.5L Duratec-HE
310-00A-3
310-00A-3
(122kW/165PS) - MI4
GENERAL PROCEDURES
7. When the fuel system service is complete,
reconnect the Inertia Fuel Shutoff (IFS) switch
electrical connector.
1
2
E131170
8. NOTE: It may take more than one key cycle to
pressurize the fuel system.
Cycle the ignition key and wait 3 seconds to
pressurize the fuel system. Check for leaks
before starting the engine.
9. Start the vehicle and check the fuel system for
leaks.
10.NOTE: The front passenger door frame scuff
plate is retained only by internal metal clips.
NOTE: The front passenger door side interior
kick panel is retained only by internal metal
clips.
NOTE: It may be necessary to reposition the
lower end of the door jam weatherstripping to
remove the front passenger door side interior
kick panel.
Install the front passenger side interior kick
panel and the front passenger door frame scuff
plate.
Refer to: Cowl Side Trim Panel (501-05 Interior
Trim and Ornamentation, Removal and
Installation).
Fuel System - General Information – 2.5L Duratec-HE
310-00A-4
310-00A-4
(122kW/165PS) - MI4
GENERAL PROCEDURES
Fuel Tank Draining
Check
WARNINGS:
Do not smoke, carry lighted tobacco or
have an open flame of any type when
working on or near any fuel-related
component. Highly flammable mixtures are
always present and may be ignited. Failure
to follow these instructions may result in
serious personal injury.
Do not carry personal electronic devices
such as cell phones, pagers or audio
equipment of any type when working on
or near any fuel-related component. Highly
flammable mixtures are always present
and may be ignited. Failure to follow these
instructions may result in serious personal
injury.
When handling fuel, always observe fuel
handling precautions and be prepared in
the event of fuel spillage. Spilled fuel may
be ignited by hot vehicle components or
other ignition sources. Failure to follow
these instructions may result in serious
personal injury.
Remove the fuel filler cap slowly. The fuel
system may be under pressure. If the fuel
filler cap is venting vapor or if you hear a
hissing sound, wait until it stops before
completely removing the fuel filler cap.
Otherwise, fuel may spray out. Failure to
follow these instructions may result in
serious personal injury.
Be prepared to collect escaping fluid.
11. Refer to: Petrol and Petrol-Ethanol Fuel
Systems Health and Safety Precautions
(100-00 General Information, Description and
Operation).
12.Refer to: Battery Disconnect and Connect
(414-01 Battery, Mounting and Cables,
General Procedures).
13.Refer to: Lifting (100-02 Jacking and Lifting,
Description and Operation).
14.Remove the left-hand rear wheel and tire.
Refer to: Wheel and Tire (204-04 Wheels and
Tires, Removal and Installation).
15.
Fuel System - General Information – 2.5L Duratec-HE
310-00A-5
310-00A-5
(122kW/165PS) - MI4
GENERAL PROCEDURES
E128294
16.NOTE: Make sure that the clamp is installed to
the same orientation as when removed.
E134965
x14
Single cab
17.NOTE: Make sure that the clamp is installed to
the same orientation as when removed.
E134821
All vehicles
18.NOTE: Secure the hose opening above the fuel
level.
Fuel System - General Information – 2.5L Duratec-HE
310-00A-6
310-00A-6
(122kW/165PS) - MI4
GENERAL PROCEDURES
Insert the fuel tank drain Hose into the fuel tank.
E131194
19.NOTE: Follow the operating instructions
supplied by the equipment manufacturer.
Attach the fuel tank drain hose to the 30 gallon
gasoline hand pump storage tanker and siphon
the fuel from the fuel tank.
Fuel System - General Information – 2.5L Duratec-HE
310-00A-7
310-00A-7
(122kW/165PS) - MI4
GENERAL PROCEDURES
Spring Lock Couplings
Activation
WARNINGS:
Do not smoke, carry lighted tobacco or
have an open flame of any type when
working on or near any fuel-related
component. Highly flammable mixtures are
always present and may be ignited. Failure
to follow these instructions may result in
serious personal injury.
Before working on or disconnecting any
of the fuel tubes or fuel system
components, relieve the fuel system
pressure to prevent accidental spraying of
fuel. Fuel in the fuel system remains under
high pressure, even when the engine is not
running. Failure to follow this instruction
may result in serious personal injury.
Do not carry personal electronic devices
such as cell phones, pagers or audio
equipment of any type when working on
or near any fuel-related component. Highly
flammable mixtures are always present
and may be ignited. Failure to follow these
instructions may result in serious personal
injury.
When handling fuel, always observe fuel
handling precautions and be prepared in
the event of fuel spillage. Spilled fuel may
be ignited by hot vehicle components or
other ignition sources. Failure to follow
these instructions may result in serious
personal injury.
Remove the fuel filler cap slowly. The fuel
system may be under pressure. If the fuel
filler cap is venting vapor or if you hear a
hissing sound, wait until it stops before
completely removing the fuel filler cap.
Otherwise, fuel may spray out. Failure to
follow these instructions may result in
serious personal injury.
NOTE: Fuel injection equipment is manufactured
to very precise tolerances and fine clearances. It
is essential that absolute cleanliness is observed
when working with these components or
component damage may occur. Always install
blanking plugs to any open orifices or tubes.
NOTE: When reusing liquid or vapor tube
connectors, make sure to use compressed air to
remove any foreign material from the connector
retaining clip area before separating from the tube
or damage to the tube or connector retaining clip
may occur. Apply clean engine oil to the end of the
tube before inserting the tube into the connector.
NOTE: Fuel supply line connectors are color coded
white. Fuel return line connectors are color coded
red.
20.Refer to: Fuel System Pressure Release
(310-00 Fuel System - General Information -
2.5L Duratec-HE (122kW/165PS) - MI4,
General Procedures).
21.Refer to: Petrol and Petrol-Ethanol Fuel
Systems Health and Safety Precautions
(100-00 General Information, Description and
Operation).
22.Refer to: Battery Disconnect and Connect
(414-01 Battery, Mounting and Cables,
General Procedures).
23.Refer to: Lifting (100-02 Jacking and Lifting,
Description and Operation).
24.If equipped, remove the fuel tube safety clip.
E131223
25.
E131224