308-03B Câmbio manual MT82 (6 marchas)

Manual Transmission/Transaxle – Vehicles With: 6-Speed 308-03B-1 308-03B-1 Manual Transmission - MT82 . SECTION 308-03B Manual Transmission/Transaxle ² Vehicles With: 6-Speed Manual Transmission - MT82 VEHICLE APPLICATION: 2011.50 Ranger CONTENTS SPECIFICATIONS Specifications...................................................................................................................... DESCRIPTION AND OPERATION Manual Transmission (Overview)....................................................................................... Component Location.......................................................................................................... Overview............................................................................................................................. Internal gearshift mechanism............................................................................................. Internal gears - Transfer case............................................................................................. (4x2)................................................................................................................................... Side view - right-hand side............................................................................................. 4x4...................................................................................................................................... Side view - left-hand side................................................................................................ Side view - right-hand side............................................................................................. Torque path......................................................................................................................... External gearshift mechanism............................................................................................ DIAGNOSIS AND TESTING Manual Transmission.......................................................................................................... GENERAL PROCEDURES Transmission Draining and Filling....................................................................................... Transmission Fluid Level Check......................................................................................... REMOVAL AND INSTALLATION Input Shaft Seal.................................................................................................................. Output Shaft Seal............................................................................................................... REMOVAL Transmission – 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma/3.2L Duratorq-TDCi (148kW/200PS) - Puma, 2WD.......................................................................................... Transmission – 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma/3.2L Duratorq-TDCi (148kW/200PS) - Puma, 4WD.......................................................................................... DISASSEMBLY Transmission...................................................................................................................... PAGE 308-03B-3 308-03B-4 308-03B-4 308-03B-5 308-03B-6 308-03B-8 308-03B-8 308-03B-9 308-03B-10 308-03B-10 308-03B-11 308-03B-12 308-03B-15 308-03B-16 308-03B-17 308-03B-18 308-03B-19 308-03B-20 308-03B-21 308-03B-26 308-03B-32

Manual Transmission/Transaxle – Vehicles With: 6-Speed 308-03B-2 308-03B-2 Manual Transmission - MT82 . DISASSEMBLY AND ASSEMBLY OF SUBASSEMBLIES Synchronizers..................................................................................................................... ASSEMBLY Transmission...................................................................................................................... INSTALLATION Transmission – 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma/3.2L Duratorq-TDCi (148kW/200PS) - Puma, 2WD.......................................................................................... Transmission – 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma/3.2L Duratorq-TDCi (148kW/200PS) - Puma, 4WD.......................................................................................... 308-03B-33 308-03B-35 308-03B-36 308-03B-42

Manual Transmission/Transaxle – Vehicles With: 6-Speed 308-03B-3 308-03B-3 Manual Transmission - MT82 SPECIFICATIONS Lubricants, Fluids, Sealers and Adhesives Item Manual transmission fluid Thread locking compound Sealant Grease Capacities MT82 transmission - Service fill MT82 transmission - Add-on for initial fill or if transmission has been disas- sembled and assembled in the workshop Torque Specifications Description Transmission retaining bolts Reversing lamp switch Transmission output shaft flange retaining nut Oil drain plug Oil fill plug Vehicle speed sensor (VSS) Specification WSD-M2C200-D2 WSK-M2G349-A7 WSS-M2G348-A10 ESD-M1C220-A Litres 2.6 0.1 Nm lb-ft lb-in 50 37 - 20 15 - 200 148 - 50 37 - 35 26 - 10 - 89

Manual Transmission/Transaxle – Vehicles With: 6-Speed 308-03B-4 308-03B-4 Manual Transmission - MT82 DESCRIPTION AND OPERATION Manual Transmission œ Overview Component Location 4x2 2 1 E128596 Item Description 1 MT82 4x2 2 Manual gear change lever 4 3 Item Description 3 Rear propeller shaft 4 Rear drive axle

Manual Transmission/Transaxle – Vehicles With: 6-Speed 308-03B-5 308-03B-5 Manual Transmission - MT82 DESCRIPTION AND OPERATION 4x4 3 2 1 1 8 E128555 Item Description 1 Front half shafts 2 MT82 4x4 3 Manual gear change lever 4 Rear propeller shaft Overview The name of the 6-speed manual transaxle MT82 is derived from the distance between the two shafts in the transaxle: 5 4 6 7 Item Description 5 Rear drive axle 6 Transfer case 7 Front propeller shaft 8 Front differential assembly ‡ M stands for Manual ‡ T stands for Transaxle ‡ 82 is the distance between the two shafts in mm

Manual Transmission/Transaxle – Vehicles With: 6-Speed 308-03B-6 308-03B-6 Manual Transmission - MT82 DESCRIPTION AND OPERATION E47709 Transaxles are designed for a torque of max. 480 Nm. In order to ensure secure mounting of the selector rods, these are passed through a centre bearing mounting plate. The centre bearing mounting plate is in turn bolted to the housing. All gear selector forks and shift forks are made of forged steel. 82mm The sliding elements of the selector forks are made of a plastic material that exhibits high resistance to wear. The main selector shaft is mounted in the center bearing mounting plate. Internal gearshift mechanism

Manual Transmission/Transaxle – Vehicles With: 6-Speed 308-03B-7 308-03B-7 Manual Transmission - MT82 DESCRIPTION AND OPERATION 2 3 4 1 6 7 2 E104867 Item Description 1 Selector rod detent 2 Shift fork bolt 3 1st/2nd gear selector rod 4 Reverse gear selector rod 5 Center bearing mounting plate 2 5 2 1 6 6 7 6 7 8 8 10 1 2 2 Item Description 6 1st/2nd gear selector fork 7 Shift fork 8 Main shift rod 5th/6th gear selector rod 10 3rd/4th gear selector rod

Manual Transmission/Transaxle – Vehicles With: 6-Speed 308-03B-8 308-03B-8 Manual Transmission - MT82 DESCRIPTION AND OPERATION Internal gears - Transfer case 1 E97255 Item Description 1 Right-angle drive 2 Idle gear (4x2) 2

Manual Transmission/Transaxle – Vehicles With: 6-Speed 308-03B- 308-03B- Manual Transmission - MT82 DESCRIPTION AND OPERATION Side view - left-hand side 1 5 E128657 Item Description 1 Transaxle breather 2 Selector rod detents The reverse idler gear shaft is attached to the housing using the reverse gear mounting retaining bolt (4). This should not be mixed up with any other bolt on the transaxle. 2 3 4 Item Description 3 Reverse switch 4 Reverse gear mounting retaining bolt 5 Shift fork bolts NOTE: The reverse gear mounting retaining bolt should only be removed to dismantle the transaxle. Side view - right-hand side

Manual Transmission/Transaxle – Vehicles With: 6-Speed 308-03B-10 308-03B-10 Manual Transmission - MT82 DESCRIPTION AND OPERATION 1 5 4 3 E128658 Item Description 1 Shift fork bolts 2 Selector rod detents The transmission oil in the MT82 6-speed transaxle does not need to be changed in service. Only before repair work on the transaxle should the transmission oil be drained by removing the oil drain plug (4). NOTE: The shift fork bolts (1) must only be removed during repair. 2 1 Item Description 3 Vehicle speed sensor 4 Oil drain plug 5 Oil filler plug / oil level check The oil filler plug (5) also allows the oil level to be checked. 4x4 Side view - left-hand side

Manual Transmission/Transaxle – Vehicles With: 6-Speed 308-03B-11 308-03B-11 Manual Transmission - MT82 DESCRIPTION AND OPERATION 1 5 E139371 Item Description 1 Transaxle breather 2 Selector rod detents Side view - right-hand side 2 3 4 Item Description 3 Reverse switch 4 Reverse gear mounting retaining bolt 5 Shift fork bolts

Manual Transmission/Transaxle – Vehicles With: 6-Speed 308-03B-12 308-03B-12 Manual Transmission - MT82 DESCRIPTION AND OPERATION 1 5 4 E139372 Item Description 1 Shift fork bolts 2 Selector rod detents Torque path 2 1 3 Item Description 3 Vehicle speed sensor 4 Oil drain plug 5 Oil filler plug / oil level check

Manual Transmission/Transaxle – Vehicles With: 6-Speed 308-03B-13 308-03B-13 Manual Transmission - MT82 DESCRIPTION AND OPERATION R 1 3 5 2 4 6 5 1 3 5 2 4 6 E67591 5 1 3 5 2 4 6 5 1 3 5 2 4 6

Manual Transmission/Transaxle – Vehicles With: 6-Speed 308-03B-14 308-03B-14 Manual Transmission - MT82 DESCRIPTION AND OPERATION E67828

Manual Transmission/Transaxle – Vehicles With: 6-Speed 308-03B-15 308-03B-15 Manual Transmission - MT82 DESCRIPTION AND OPERATION External gearshift mechanism 1 2 E128659 Item Description 1 Selector lever 2 Gear shift rod

Manual Transmission/Transaxle – Vehicles With: 6-Speed 308-03B-16 308-03B-16 Manual Transmission - MT82 DIAGNOSIS AND TESTING Manual Transmission REFER to Section 308-00 [Manual Transmission/Transaxle and Clutch - General Information].

Manual Transmission/Transaxle – Vehicles With: 6-Speed 308-03B-17 308-03B-17 Manual Transmission - MT82 GENERAL PROCEDURES Transmission Draining and Filling Materials Name Specification Transmission Oil 75W WSS-M2C200-D2 / FE 7U7J-M2C200-BA 1. Raise and support the vehicle. Refer to: Lifting (100-02 Jacking and Lifting, Description and Operation). 2. WARNING: Be prepared to collect escaping fluid. Torque: 50 Nm E73898 3. NOTE: Add additional 0.1L Transmission Fluid to the initial fill amount, if transmission has been disassembled and assembled in your workshop. Fill with 2.6L Transmission fluid. Material: Transmission Oil 75W FE (WSS-M2C200-D2 / 7U7J-M2C200-BA) transmission fluid E140256 4. Torque: 35 Nm E738976

Manual Transmission/Transaxle – Vehicles With: 6-Speed 308-03B-18 308-03B-18 Manual Transmission - MT82 GENERAL PROCEDURES Transmission Fluid Level Check Materials Name Specification Transmission Oil 75W WSS-M2C200-D2 / FE 7U7J-M2C200-BA 1. Check the component for leaks. 2. Transmission Fluid Level Check should only be carried out if an oil leak was identified. Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation). 3. NOTE: Make sure that the vehicle is standing on a level surface. Refer to: Lifting (100-02 Jacking and Lifting, Description and Operation). 4. E73897 5. X:0 - 3 mm Material: Transmission Oil 75W FE (WSS-M2C200-D2 / 7U7J-M2C200-BA) transmission fluid E140233 6. Torque: 35 Nm E73897

Manual Transmission/Transaxle – Vehicles With: 6-Speed 308-03B-19 308-03B-19 Manual Transmission - MT82 REMOVAL AND INSTALLATION Input Shaft Seal 1. Information not available at this time.

Manual Transmission/Transaxle – Vehicles With: 6-Speed 308-03B-20 308-03B-20 Manual Transmission - MT82 REMOVAL AND INSTALLATION Output Shaft Seal 2. Information not available at this time.

Manual Transmission/Transaxle – Vehicles With: 6-Speed 308-03B-21 308-03B-21 Manual Transmission - MT82 REMOVAL Transmission – 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma/3.2L Duratorq-TDCi (148kW/200PS) - Puma, 2WD Removal General Equipment Transmission Jack 1. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures). 2. Refer to: Floor Console - Single Cab (501-12 Instrument Panel and Console, Removal and Installation). Refer to: Floor Console - Double Cab (501-12 Instrument Panel and Console, Removal and Installation). 3. Torque: 40 Nm E128841 4. Refer to: Catalytic Converter (309-00 Exhaust System - 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma/3.2L Duratorq-TDCi (148kW/200PS) - Puma, Removal and Installation). 5. Refer to: Driveshaft - 2WD (205-01 Driveshaft, Removal and Installation). 6. CAUTION: Cap the clutch slave cylinder supply line to prevent fluid loss or dirt ingress. NOTE: If the clutch fluid comes into contact with the painted area, rinse off the affected areas with cold water without delay. x2 E128842 7. E128849

Manual Transmission/Transaxle – Vehicles With: 6-Speed 308-03B-22 308-03B-22 Manual Transmission - MT82 REMOVAL 8. Torque: 25 Nm E128844 9. Torque: 25 Nm E129200 E128847 10.Torque: 35 Nm x2 E132454 11. Torque: 35 Nm E128848 12.

Manual Transmission/Transaxle – Vehicles With: 6-Speed 308-03B-23 308-03B-23 Manual Transmission - MT82 REMOVAL 13.Torque: 95 Nm E128846 E128843 16.Torque: 50 Nm 14.General Equipment: Transmission Jack E128845 15.Torque: 90 Nm x4

Manual Transmission/Transaxle – Vehicles With: 6-Speed 308-03B-24 308-03B-24 Manual Transmission - MT82 REMOVAL E128850 17.Torque: 50 Nm E128851 18.Torque: 50 Nm E128852 19.Torque: 50 Nm E128853

Manual Transmission/Transaxle – Vehicles With: 6-Speed 308-03B-25 308-03B-25 Manual Transmission - MT82 REMOVAL 20. CAUTION: Do not tilt the transmission during removal. This may cause damage to the pilot bearing. Torque: 50 Nm X2 E128854 21. E128838 Vehicles with speed control 22. E128839 Vehicles without speed control 23. E128840

Manual Transmission/Transaxle – Vehicles With: 6-Speed 308-03B-26 308-03B-26 Manual Transmission - MT82 REMOVAL Transmission – 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma/3.2L Duratorq-TDCi (148kW/200PS) - Puma, 4WD Removal General Equipment Transmission Jack 1. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures). 2. Refer to: Floor Console - Single Cab (501-12 Instrument Panel and Console, Removal and Installation). Refer to: Floor Console - Double Cab (501-12 Instrument Panel and Console, Removal and Installation). 3. Torque: 40 Nm E128841 4. Refer to: Catalytic Converter (309-00 Exhaust System - 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma/3.2L Duratorq-TDCi (148kW/200PS) - Puma, Removal and Installation). 5. Refer to: Front Driveshaft - 4WD (205-01 Driveshaft, Removal and Installation). Refer to: Driveshaft - 4WD (205-01 Driveshaft, Removal and Installation). 6. CAUTION: Cap the clutch slave cylinder supply line to prevent fluid loss or dirt ingress. NOTE: If the clutch fluid comes into contact with the painted area, rinse off the affected areas with cold water without delay. x2 E128842 7. Torque: 25 Nm E128844

Manual Transmission/Transaxle – Vehicles With: 6-Speed 308-03B-27 308-03B-27 Manual Transmission - MT82 REMOVAL 8. Torque: 25 Nm E129200 E129197 10.Torque: 35 Nm x2 E132454 9. 11. Torque: 35 Nm E128848

Manual Transmission/Transaxle – Vehicles With: 6-Speed 308-03B-28 308-03B-28 Manual Transmission - MT82 REMOVAL 12. x4 E129203 E129204 14.Torque: 95 Nm x4 E129202 13. 15.General Equipment: Transmission Jack E128845 16.Torque: 90 Nm

Manual Transmission/Transaxle – Vehicles With: 6-Speed 308-03B-29 308-03B-29 Manual Transmission - MT82 REMOVAL x4 E132455 17.Torque: 50 Nm E129205 18.Torque: 50 Nm E129206

Manual Transmission/Transaxle – Vehicles With: 6-Speed 308-03B-30 308-03B-30 Manual Transmission - MT82 REMOVAL 19.Torque: 50 Nm E129207 20.Torque: 50 Nm E129208 21. CAUTION: Do not tilt the transmission during removal. This may cause damage to the pilot bearing. Torque: 50 Nm X2 E129213 22. E129198

Manual Transmission/Transaxle – Vehicles With: 6-Speed 308-03B-31 308-03B-31 Manual Transmission - MT82 REMOVAL Vehicles with speed control 23. E129199 Vehicles without speed control 24. E129201

Manual Transmission/Transaxle – Vehicles With: 6-Speed 308-03B-32 308-03B-32 Manual Transmission - MT82 DISASSEMBLY Transmission Disassembly 3. Information not available at this time.

Manual Transmission/Transaxle – Vehicles With: 6-Speed 308-03B-33 308-03B-33 Manual Transmission - MT82 DISASSEMBLY AND ASSEMBLY OF SUBASSEMBLIES Synchronizers Materials Name Specification Grease K-HT ESD-M1C220-A / A88SX1C220AA Disassembly 1. x3 x3 E100452 2. NOTE: Note the position of each component before removal. NOTE: Make sure that no component falls off during removal. 1. 3rd/4th gear only 1 2 E100453

Manual Transmission/Transaxle – Vehicles With: 6-Speed 308-03B-34 308-03B-34 Manual Transmission - MT82 DISASSEMBLY AND ASSEMBLY OF SUBASSEMBLIES Assembly 3. NOTE: Make sure that these components are installed to the noted removal position. 1. 3rd/4th gear only Material: Grease K-HT (ESD-M1C220-A / A88SX1C220AA) grease 1 2 E100454 4. x3 x3 E100452

Manual Transmission/Transaxle – Vehicles With: 6-Speed 308-03B-35 308-03B-35 Manual Transmission - MT82 ASSEMBLY Transmission Assembly 4. Information not available at this time.

Manual Transmission/Transaxle – Vehicles With: 6-Speed 308-03B-36 308-03B-36 Manual Transmission - MT82 INSTALLATION Transmission – 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma/3.2L Duratorq-TDCi (148kW/200PS) - Puma, 2WD Installation General Equipment Transmission Jack 1. Check the pilot bearing for damage. If damaged, install a new pilot bearing. Refer to: Pilot Bearing - 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma/3.2L Duratorq-TDCi (148kW/200PS) - Puma (308-01 Clutch - Vehicles With: 6-Speed Manual Transmission - MT82, Removal and Installation). 2. NOTE: Do not apply grease to a newly installed pilot bearing. Apply approximately one gram of grease to the pilot bearing. 3. Apply a thin film of grease to the input shaft guide sleeve. 4. Shift the transmission into third gear. Vehicles without speed control 5. E128840 Vehicles with speed control 6. E128839 All vehicles 7. E128838

Manual Transmission/Transaxle – Vehicles With: 6-Speed 308-03B-37 308-03B-37 Manual Transmission - MT82 INSTALLATION 8. CAUTION: Do not tilt the transmission during removal. This may cause damage to the pilot bearing. Torque: 50 Nm X2 E128854 9. Torque: 50 Nm E128853 10.Torque: 50 Nm E128852 11. Torque: 50 Nm E128851 12.Torque: 50 Nm

Manual Transmission/Transaxle – Vehicles With: 6-Speed 308-03B-38 308-03B-38 Manual Transmission - MT82 INSTALLATION E128850 13.Torque: 90 Nm E128843 x4

Manual Transmission/Transaxle – Vehicles With: 6-Speed 308-03B-39 308-03B-39 Manual Transmission - MT82 INSTALLATION 14.General Equipment: Transmission Jack E128845 E128847 15.Torque: 95 Nm E128846 16.Torque: 50 Nm

Manual Transmission/Transaxle – Vehicles With: 6-Speed 308-03B-40 308-03B-40 Manual Transmission - MT82 INSTALLATION 17.Torque: 35 Nm E128848 18.Torque: 35 Nm x2 E132454 19.Torque: 25 Nm E129200 20.Torque: 25 Nm E128844 21. E128849

Manual Transmission/Transaxle – Vehicles With: 6-Speed 308-03B-41 308-03B-41 Manual Transmission - MT82 INSTALLATION 22.NOTE: If the clutch fluid comes into contact with the painted area, rinse off the affected areas with cold water without delay. x2 E128842 23.Refer to: Driveshaft - 2WD (205-01 Driveshaft, Removal and Installation). 24.Refer to: Catalytic Converter (309-00 Exhaust System - 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma/3.2L Duratorq-TDCi (148kW/200PS) - Puma, Removal and Installation). 25.Torque: 40 Nm E128841 26.Refer to: Floor Console - Single Cab (501-12 Instrument Panel and Console, Removal and Installation). Refer to: Floor Console - Double Cab (501-12 Instrument Panel and Console, Removal and Installation). 27.Refer to: Clutch System Bleeding - Vehicles With: MT82 (308-00 Manual Transmission/Transaxle and Clutch - General Information, General Procedures). 28.Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).

Manual Transmission/Transaxle – Vehicles With: 6-Speed 308-03B-42 308-03B-42 Manual Transmission - MT82 INSTALLATION Transmission – 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma/3.2L Duratorq-TDCi (148kW/200PS) - Puma, 4WD Installation General Equipment Transmission Jack 1. Check the pilot bearing for damage. If damaged, install a new pilot bearing. Refer to: Pilot Bearing - 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma/3.2L Duratorq-TDCi (148kW/200PS) - Puma (308-01 Clutch - Vehicles With: 6-Speed Manual Transmission - MT82, Removal and Installation). 2. NOTE: Do not apply grease to a newly installed pilot bearing. Apply approximately one gram of grease to the pilot bearing. 3. Apply a thin film of grease to the input shaft guide sleeve. 4. Shift the transmission into third gear. Vehicles without speed control 5. E129201 Vehicles with speed control 6. E129199 All vehicles 7. E129198

Manual Transmission/Transaxle – Vehicles With: 6-Speed 308-03B-43 308-03B-43 Manual Transmission - MT82 INSTALLATION 8. CAUTION: Do not tilt the transmission during installation. This may cause damage to the pilot bearing. Torque: 50 Nm X2 E129213 9. Torque: 50 Nm E129208 10.Torque: 50 Nm E129207 11. Torque: 50 Nm E129206 12.Torque: 50 Nm

Manual Transmission/Transaxle – Vehicles With: 6-Speed 308-03B-44 308-03B-44 Manual Transmission - MT82 INSTALLATION E129205 13.Torque: 90 Nm x4 E132455 14.Torque: 95 Nm x4 E129202

Manual Transmission/Transaxle – Vehicles With: 6-Speed 308-03B-45 308-03B-45 Manual Transmission - MT82 INSTALLATION 15.General Equipment: Transmission Jack E128845 E129204 17.Torque: 50 Nm x4 E129203 16.

Manual Transmission/Transaxle – Vehicles With: 6-Speed 308-03B-46 308-03B-46 Manual Transmission - MT82 INSTALLATION 18.Torque: 35 Nm E128848 E129197 21.Torque: 25 Nm E129200 19.Torque: 35 Nm x2 E132454 20. 22.Torque: 25 Nm E128844

Manual Transmission/Transaxle – Vehicles With: 6-Speed 308-03B-47 308-03B-47 Manual Transmission - MT82 INSTALLATION 23.NOTE: If the clutch fluid comes into contact with the painted area, rinse off the affected areas with cold water without delay. x2 E128842 24.Refer to: Front Driveshaft - 4WD (205-01 Driveshaft, Removal and Installation). Refer to: Driveshaft - 4WD (205-01 Driveshaft, Removal and Installation). 25.Refer to: Catalytic Converter (309-00 Exhaust System - 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma/3.2L Duratorq-TDCi (148kW/200PS) - Puma, Removal and Installation). 26.Torque: 40 Nm E128841 27.Refer to: Floor Console - Single Cab (501-12 Instrument Panel and Console, Removal and Installation). Refer to: Floor Console - Double Cab (501-12 Instrument Panel and Console, Removal and Installation). 28.Refer to: Clutch System Bleeding - Vehicles With: MT82 (308-00 Manual Transmission/Transaxle and Clutch - General Information, General Procedures). 29.Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).