303-08A Controle de emissões (EGR) 2.2 e 3.2

Engine Emission Control – 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - 303-08A-1 303-08A-1 Puma/3.2L Duratorq-TDCi (148kW/200PS) - Puma . SECTION 303-08A Engine Emission Control–2.2LDuratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma/3.2L Duratorq-TDCi (148kW/200PS) - Puma VEHICLE APPLICATION: 2011.50 Ranger CONTENTS DESCRIPTION AND OPERATION Engine Emission Control.................................................................................................... Vehicles with 2.2L Duratorq-TDCi (Puma) diesel engine................................................... Vehicles with 3.2L Duratorq-TDCi (Puma) diesel engine................................................... REMOVAL AND INSTALLATION Exhaust Gas Recirculation (EGR) Valve – 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma................................................................................ Exhaust Gas Recirculation (EGR) Valve – 3.2L Duratorq-TDCi (148kW/200PS) - Puma................................................................................ Cooled Exhaust Gas Recirculation (EGR) Valve – 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma/3.2L Duratorq-TDCi (148kW/200PS) - Puma....................................................... Exhaust Gas Recirculation (EGR) Cooler – 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma....................................................... Exhaust Gas Recirculation (EGR) Cooler – 3.2L Duratorq-TDCi (148kW/200PS) - Puma................................................................................ Exhaust Gas Recirculation (EGR) Valve Outlet Tube – 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma....................................................... Exhaust Gas Recirculation (EGR) Valve Outlet Tube – 3.2L Duratorq-TDCi (148kW/200PS) - Puma................................................................................ PAGE 303-08A-2 303-08A-2 303-08A-3 (23 312 0) 303-08A-4 (23 312 0) 303-08A-5 303-08A-6 (23 299 0) 303-08A-7 (23 299 0) 303-08A-9 (23 301 0) 303-08A-11 (23 301 0) 303-08A-12

Engine Emission Control – 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - 303-08A-2 303-08A-2 Puma/3.2L Duratorq-TDCi (148kW/200PS) - Puma DESCRIPTION AND OPERATION Engine Emission Control Vehicles with 2.2L Duratorq-TDCi (Puma) diesel engine 1 2 3 E130426 Item Description 1 Intake air temperature (IAT) sensor 2 Exhaust gas recirculation (EGR) valve outlet tube 3 EGR valve 6 5 4 Item Description 4 EGR cooler 5 Exhaust manifold 6 Heat shield

Engine Emission Control – 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - 303-08A-3 303-08A-3 Puma/3.2L Duratorq-TDCi (148kW/200PS) - Puma DESCRIPTION AND OPERATION Vehicles with 3.2L Duratorq-TDCi (Puma) diesel engine 1 2 3 E130427 Item Description 1 Intake air temperature (IAT) sensor 2 Exhaust gas recirculation (EGR) valve outlet tube 3 EGR valve 4 EGR cooler 5 Exhaust manifold 6 Heat shield 6 5 4

Engine Emission Control – 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - 303-08A-4 303-08A-4 Puma/3.2L Duratorq-TDCi (148kW/200PS) - Puma REMOVAL AND INSTALLATION Exhaust Gas Recirculation (EGR) Valve – 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma(23 312 0) General Equipment Hose Clamp Remover/Installer Removal NOTE: Removal steps in this procedure may contain installation details. 1. Refer to: Cooling System Draining, Filling and Bleeding - 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma/3.2L Duratorq-TDCi (148kW/200PS) - Puma (303-03 Engine Cooling - 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma, General Procedures). 2. Refer to: Cowl Panel Grille (501-02 Front End Body Panels, Removal and Installation). 3. Refer to: Lifting (100-02 Jacking and Lifting, Description and Operation). 4. Refer to: Wheel and Tire (204-04 Wheels and Tires, Removal and Installation). 5. x8 E132537 6. General Equipment: Hose Clamp Remover/Installer E130537 7. 1. Torque: 10 Nm 2. Torque: 24 Nm 1 x2 x2 2 E130504 Installation NOTE: Install all the bolts finger tight before final tightening. NOTE: Make sure that new gaskets are installed. 1. To install, reverse the removal procedure.

Engine Emission Control – 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - 303-08A-5 303-08A-5 Puma/3.2L Duratorq-TDCi (148kW/200PS) - Puma REMOVAL AND INSTALLATION Exhaust Gas Recirculation (EGR) Valve – 3.2L Duratorq-TDCi (148kW/200PS) - Puma(23 312 0) General Equipment Hose Clamp Remover/Installer Removal NOTE: Removal steps in this procedure may contain installation details. 1. Refer to: Cooling System Draining, Filling and Bleeding - 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma/3.2L Duratorq-TDCi (148kW/200PS) - Puma (303-03 Engine Cooling - 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma, General Procedures). 2. Refer to: Cowl Panel Grille (501-02 Front End Body Panels, Removal and Installation). 3. Refer to: Lifting (100-02 Jacking and Lifting, Description and Operation). 4. Refer to: Wheel and Tire (204-04 Wheels and Tires, Removal and Installation). 5. x8 E132537 6. General Equipment: Hose Clamp Remover/Installer E130503 7. 1. Torque: 10 Nm 2. Torque: 24 Nm 1 x2 x2 2 E130504 Installation NOTE: Install all the bolts finger tight before final tightening. NOTE: Make sure that new gaskets are installed. 1. To install, reverse the removal procedure.

Engine Emission Control – 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - 303-08A-6 303-08A-6 Puma/3.2L Duratorq-TDCi (148kW/200PS) - Puma REMOVAL AND INSTALLATION Cooled Exhaust Gas Recirculation (EGR) Valve – 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma/3.2L Duratorq-TDCi (148kW/200PS) - Puma General Equipment Hose Clamp(s) Removal NOTE: Removal steps in this procedure may contain installation details. 1. Refer to: Lifting (100-02 Jacking and Lifting, Description and Operation). 2. General Equipment: Hose Clamp Remover/Installer General Equipment: Hose Clamp(s) x2 E114793 3. Torque: ‡ 1: 10 Nm ‡ 2: 24 Nm 1 2 2 1 E114794 Installation 1. NOTE: Install all the bolts finger tight before final tightening. General Equipment Hose Clamp Remover/Installer To install, reverse the removal procedure. 2. Refer to: Cooling System Draining, Filling and Bleeding - 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma/3.2L Duratorq-TDCi (148kW/200PS) - Puma (303-03 Engine Cooling - 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma, General Procedures). Refer to: Cooling System Draining, Filling and Bleeding - 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma/3.2L Duratorq-TDCi (148kW/200PS) - Puma (303-03 Engine Cooling - 3.2L Duratorq-TDCi (148kW/200PS) - Puma, General Procedures).

Engine Emission Control – 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - 303-08A-7 303-08A-7 Puma/3.2L Duratorq-TDCi (148kW/200PS) - Puma REMOVAL AND INSTALLATION Exhaust Gas Recirculation (EGR) Cooler – 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma(23 299 0) General Equipment Hose Clamp Remover/Installer Removal NOTE: Removal steps in this procedure may contain installation details. 1. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures). 2. Refer to: Cooling System Draining, Filling and Bleeding - 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma/3.2L Duratorq-TDCi (148kW/200PS) - Puma (303-03 Engine Cooling - 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma, General Procedures). 3. Refer to: Lifting (100-02 Jacking and Lifting, Description and Operation). 4. Refer to: Wheel and Tire (204-04 Wheels and Tires, Removal and Installation). 5. x8 E132537 6. Refer to: Exhaust Gas Recirculation (EGR) Valve - 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma (303-08 Engine Emission Control - 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma/3.2L Duratorq-TDCi (148kW/200PS) - Puma, Removal and Installation). 7. Torque: 22 Nm E132699 8. General Equipment: Hose Clamp Remover/Installer Torque: 23 Nm

Engine Emission Control – 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - 303-08A-8 303-08A-8 Puma/3.2L Duratorq-TDCi (148kW/200PS) - Puma REMOVAL AND INSTALLATION E130564 Installation 1. NOTE: Make sure that new gaskets are installed. To install, reverse the removal procedure. x3

Engine Emission Control – 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - 303-08A- 303-08A- Puma/3.2L Duratorq-TDCi (148kW/200PS) - Puma REMOVAL AND INSTALLATION Exhaust Gas Recirculation (EGR) Cooler – 3.2L Duratorq-TDCi (148kW/200PS) - Puma(23 299 0) General Equipment Hose Clamp Remover/Installer Removal NOTE: Removal steps in this procedure may contain installation details. 1. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures). 2. Refer to: Cooling System Draining, Filling and Bleeding - 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma/3.2L Duratorq-TDCi (148kW/200PS) - Puma (303-03 Engine Cooling - 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma, General Procedures). 3. Refer to: Lifting (100-02 Jacking and Lifting, Description and Operation). 4. Refer to: Wheel and Tire (204-04 Wheels and Tires, Removal and Installation). 5. x8 E132537 6. Refer to: Exhaust Gas Recirculation (EGR) Valve - 3.2L Duratorq-TDCi (148kW/200PS) - Puma (303-08 Engine Emission Control - 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma/3.2L Duratorq-TDCi (148kW/200PS) - Puma, Removal and Installation). 7. Torque: 22 Nm E132699 8. General Equipment: Hose Clamp Remover/Installer Torque: 23 Nm

Engine Emission Control – 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - 303-08A-10 303-08A-10 Puma/3.2L Duratorq-TDCi (148kW/200PS) - Puma REMOVAL AND INSTALLATION E130564 Installation 1. NOTE: Make sure that new gaskets are installed. To install, reverse the removal procedure. x3

Engine Emission Control – 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - 303-08A-11 303-08A-11 Puma/3.2L Duratorq-TDCi (148kW/200PS) - Puma REMOVAL AND INSTALLATION Exhaust Gas Recirculation (EGR) Valve Outlet Tube – 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma(23 301 0) Removal NOTE: Removal steps in this procedure may contain installation details. 1. NOTE: The O-ring is to be reused unless damaged. Torque: 10 Nm x2 E130538 2. NOTE: Make sure that new gaskets are installed. Torque: 10 Nm x2 E130506 Installation NOTE: Install all the bolts finger tight before final tightening. 1. To install, reverse the removal procedure.

Engine Emission Control – 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - 303-08A-12 303-08A-12 Puma/3.2L Duratorq-TDCi (148kW/200PS) - Puma REMOVAL AND INSTALLATION Exhaust Gas Recirculation (EGR) Valve Outlet Tube – 3.2L Duratorq-TDCi (148kW/200PS) - Puma(23 301 0) Removal NOTE: Removal steps in this procedure may contain installation details. 1. NOTE: The O-ring is to be reused unless damaged. Torque: 10 Nm x2 E130505 2. NOTE: Make sure that new gaskets are installed. Torque: 10 Nm x2 E130506 Installation NOTE: Install all the bolts finger tight before final tightening. 1. To install, reverse the removal procedure.