205-02 Eixo traseiro e diferencial

Rear Drive Axle/Differential 205-02-1 205-02-1 . SECTION 205-02 Rear Drive Axle/Differential VEHICLE APPLICATION: 2011.50 Ranger CONTENTS DESCRIPTION AND OPERATION Rear Drive Axle and Differential......................................................................................... GENERAL PROCEDURES Differential Draining and Filling........................................................................................... REMOVAL AND INSTALLATION Axle Assembly – 2WD....................................................................................................... Axle Assembly – 4WD....................................................................................................... Differential Carrier............................................................................................................... PAGE 205-02-2 205-02-4 205-02-5 205-02-9 205-02-12

205-02-2 Rear Drive Axle/Differential 205-02-2 DESCRIPTION AND OPERATION Rear Drive Axle and Differential Hi-Rider 4x2 1 12 E128726 Item Description 1 Axle housing 2 Wheel stud 3 Axle shaft 4 Brake shoe and wheel cylinder 5 O ring 6 Bearing assembly 7 Lock washer 2 3 11 10 8 6 4 7 5 Item Description 8 Bearing retainer nut Tone wheel ring 10 Axle shaft guide 11 Oil seal 12 Rear differential Hi-Rider 4x4

205-02-3 Rear Drive Axle/Differential 205-02-3 DESCRIPTION AND OPERATION 1 12 E128725 Item Description 1 Axle housing 2 Wheel stud 3 Axle shaft 4 Brake shoe and wheel cylinder 5 O ring 6 Bearing assembly 7 Lock washer 8 Bearing retainer nut Tone wheel ring 10 Axle shaft guide 11 Oil seal 12 Rear differential 2 3 11 10 8 6 4 7 5

Rear Drive Axle/Differential 205-02-4 205-02-4 GENERAL PROCEDURES Differential Draining and Filling 1. For additional information, refer to: Lifting (100-02 Jacking and Lifting, Description and Operation). 2. Remove the oil-fill plug. E132032 3. Remove the drain plug and drain the oil. E132033 4. Install the drain plug with a new washer and tighten. ‡ Tightening torque 45 Nm. E132030 5. Fill up with the specified rear axle oil to the lower edge of the filler hole. ‡ Rear differential oil [standard differential & LSD] Type: API service GL-5 Viscosity: SAE 90 Oil capacity (approx. quantity): 2.85–3.05 L. 6. After adding the oil, perform the oil level inspection. 7. Install the oil-fill plug with a new washer and tighten. ‡ Tightening torque 45 Nm. E132031

Rear Drive Axle/Differential 205-02-5 205-02-5 REMOVAL AND INSTALLATION Axle Assembly – 2WD General Equipment Trolley Jack Removal NOTE: Removal steps in this procedure may contain installation details. 1. Refer to: Wheel and Tire (204-04 Wheels and Tires, Removal and Installation). 2. Refer to: Lifting (100-02 Jacking and Lifting, Description and Operation). 3. 1 3 x4 2 E138598 2 2 E138606 4. 1. WARNING: Be prepared to collect escaping fluid. CAUTIONS: If the fluid is spilled on the paintwork, the affected area must be immediately washed down with cold water. Make sure that all openings are sealed with new blanking caps. Torque: 19 Nm 2. Torque: 7 Nm 1 2 2

Rear Drive Axle/Differential 205-02-6 205-02-6 REMOVAL AND INSTALLATION 5. 1. WARNING: Be prepared to collect escaping fluid. CAUTIONS: If the fluid is spilled on the paintwork, the affected area must be immediately washed down with cold water. Make sure that all openings are sealed with new blanking caps. Torque: 19 Nm 2. Torque: 7 Nm 1 2 E138607 6. 1. Torque: 14 Nm 2. Torque: 7 Nm 3. Torque: 25 Nm 3 2 1 E138731 7. CAUTION: Make sure that new bolts are installed. General Equipment: Trolley Jack Torque: 48 Nm x2 E138634 8. General Equipment: Trolley Jack E138609 9. On both sides.

Rear Drive Axle/Differential 205-02-7 205-02-7 REMOVAL AND INSTALLATION 2 x2 x8 1 E138608 Installation 1. CAUTION: Make sure that new bolts are installed. 1. On both sides. Torque: 170 Nm 2. On both sides. Torque: 50 Nm 3. NOTE: Hand tighten the nuts at this stage. 2 x2 x8 3 E138705 2. To install, reverse the removal procedure. x2 x2 3 On both sides. x2 x2 1

Rear Drive Axle/Differential 205-02-8 205-02-8 REMOVAL AND INSTALLATION 3. CAUTION: Make sure that new bolts are installed. Torque: 135 Nm 2 x4 1 E138613 4. On both sides. Torque: ‡ Stage 1: 25 Nm ‡ Stage 2: 50 Nm ‡ Stage 3: 75 Nm ‡ Stage 4: 100 Nm ‡ Stage 5: 105 Nm 3 1 4 2 E138635 5. Refer to: Brake System Bleeding (206-00 Brake System - General Information, General Procedures). Refer to: Brake System Pressure Bleeding (206-00 Brake System - General Information, General Procedures). 6. Refer to: Wheel and Tire (204-04 Wheels and Tires, Removal and Installation).

Rear Drive Axle/Differential 205-02- 205-02- REMOVAL AND INSTALLATION Axle Assembly – 4WD General Equipment Trolley Jack Removal NOTE: Removal steps in this procedure may contain installation details. 1. Refer to: Wheel and Tire (204-04 Wheels and Tires, Removal and Installation). 2. Refer to: Lifting (100-02 Jacking and Lifting, Description and Operation). 3. 1 3 x4 2 E138598 2 2 E138599 4. 1. WARNING: Be prepared to collect escaping fluid. CAUTIONS: If the fluid is spilled on the paintwork, the affected area must be immediately washed down with cold water. Make sure that all openings are sealed with new blanking caps. Torque: 19 Nm 2. Torque: 7 Nm 1 2 2

205-02-10 Rear Drive Axle/Differential 205-02-10 REMOVAL AND INSTALLATION 5. 1. Torque: 19 Nm 2. Torque: 7 Nm 1 2 E138600 6. Torque: 7 Nm E138601 7. 1. Torque: 14 Nm 2. Torque: 7 Nm 3. Torque: 25 Nm 3 2 1 E138602 8. CAUTION: Make sure that new bolts are installed. On both sides. Torque: 48 Nm x2 E138603 9. General Equipment: Trolley Jack E138604 10.On both sides. General Equipment: Trolley Jack x8 x2 E138605 Installation 1. CAUTION: Make sure that new bolts are installed. NOTE: Hand tighten the nut at this stage.

Rear Drive Axle/Differential 205-02-11 205-02-11 REMOVAL AND INSTALLATION On both sides. General Equipment: Trolley Jack x2 x8 E138704 2. To install, reverse the removal procedure. 3. CAUTION: Make sure that new bolts are installed. Torque: 135 Nm 2 x4 1 E138613 4. On both sides. Torque: ‡ Stage 1: 25 Nm ‡ Stage 2: 50 Nm ‡ Stage 3: 75 Nm ‡ Stage 4: 100 Nm ‡ Stage 5: 105 Nm 1 3 2 4 E138612 5. Refer to: Brake System Bleeding (206-00 Brake System - General Information, General Procedures). Refer to: Brake System Pressure Bleeding (206-00 Brake System - General Information, General Procedures). 6. Refer to: Wheel and Tire (204-04 Wheels and Tires, Removal and Installation).

Rear Drive Axle/Differential 205-02-12 205-02-12 REMOVAL AND INSTALLATION Differential Carrier Removal NOTE: Removal steps in this procedure may contain installation details. 1. CAUTIONS: Clean away the old sealant before applying the new sealant. Install the differential carrier 10 min. after applying sealant. Allow the sealant to set at least 30 min. after installation before filling the differential with the specified oil. Drain the rear differential oil. Refer to: Differential Draining and Filling (205-03 Front Drive Axle/Differential, General Procedures). 2. NOTE: The driveshaft flange fits tightly on the pinion flange pilot. Never hammer on the driveshaft or any of its components to disconnect the driveshaft flange from the pinion flange or damage to the component may occur. Refer to: Driveshaft - 2WD (205-01 Driveshaft, Removal and Installation). Refer to: Driveshaft - 4WD (205-01 Driveshaft, Removal and Installation). 3. Refer to: Rear Halfshaft (205-05 Rear Drive Halfshafts, Removal and Installation). 4. Torque: 60 Nm x2 x11 E132048 5. Torque: 105 Nm x4 E138818 6. E138819 Installation 1. To install, reverse the removal procedure. 2. Fill the rear differential oil. Refer to: Differential Draining and Filling (205-03 Front Drive Axle/Differential, General Procedures).