Motor
Engine

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Engine – 2.5L Duratec-HE (122kW/165PS) - MI4
303-01A-91
303-01A-91
ASSEMBLY
connecting rods for cylinders 2 and 3 and
tighten.
NOTE: After installation of each connecting rod
cap, rotate the crankshaft to verify smooth
operation.
Install the connecting rod caps and the new
bolts.
Torque:
Stage 1: 29
Nm
Stage 2: 90 °
1
2
3
4
E97422
22.Install the crankshaft TDC timing peg and rotate
the crankshaft slowly clockwise until the
crankshaft balance weight is up against the
crankshaft TDC timing peg. The engine is now
at TDC.
Special Tool(s): 303-507
303-507
E131755
23.NOTE: Due to the precision interior construction
of the balancer unit, it should not be
disassembled.
NOTE: The original adjustment shims must be
installed in their original positions.
NOTE: Confirm by visual inspection that there
is no damage to the balancer unit gear and
verify that the shaft turns smoothly. If there is
any damage or malfunction, replace the
balancer unit.
Install the adjustment shims in their original
positions on the seat faces of the balancer unit.
24.With the balancer unit shaft marks in the TDC
position, slowly install the balancer unit to the
cylinder block to avoid interference between the
crankshaft drive gear and the balancer unit
driven gear.
E134651
25.Install the balancer unit bolts.
Torque:
Stage 1: 25
Nm
Stage 2: 50 Nm
1
3
4
2
E134653
26.Remove the Special Tool(s): 303-507
303-507
E131755