Técnica de corte
Cutting Technique

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501-25-41
Body Repairs - General Information
501-25-41
DESCRIPTION AND OPERATION
Cutting Technique
NOTE: Without exception, before starting work you
must read the safety and warning instructions in
the chapter "Safety Instructions". In addition, pay
attention to the warning instructions of the particular
equipment manufacturer.
Possible cut lines (example)
E112277
Depending on the separating tools used, there are
some fundamental points to bear in mind:
Only start the cutting work once the new part is
to hand.
Compare the new part with the old part for
shape and size.
The straightening work must be completed
before any body components to be replaced are
cut out.
Before separation work is started, all welded
connections which cannot be seen must be
freed of underbody protection, sealant etc.
Spot weld milling tool
Resistance spot welds are separated using a spot
weld drilling machine or a spot weld milling tool.
NOTE: After all separation work, make certain that
the metal swarf is completely removed from the
vehicle body.
450 mm
E58855
NOTE: Steplessly variable machines increase the
working life of the cutting tool. Use of a suitable
lubricant can increase this even further.
A spot weld milling tool usually has an adjustable
depth stop and a safety fixing system. These
prevent the machine from drilling too deep and the
cutter from slipping while working.