Substituição total/parcial de painel
Complete Panel Replacement/Partial Replacement

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501-25-31
Body Repairs - General Information
501-25-31
DESCRIPTION AND OPERATION
Complete Panel Replacement/Partial Replacement
NOTE: Basic and advanced training is offered for
the following contents. For an overview of all
training courses offered, please refer to the Ford
Service Organisation's training course brochure.
Repairs always mean intervention in the body shell
structure and thus also intervention in the vehicle's
passive security system.
NOTE: From an economic perspective, the
possibility of a partial replacement (sectional repair)
must be considered when assessing an
accident-damaged vehicle.
Partial Replacement
Item
Description
1
Join area
2
Original welding
Decision criteria
The following are always crucial for the decision:
How economical the repair is.
Retention of the original join.
In addition, Ford must have given its approval for
a sectional replacement solution in the damaged
area. For those partial replacements approved by
the factory and described in the model-specific
body workshop literature/technician's information,
some spare parts (service parts) specially prepared
for partial replacements are offered through the
spare parts sales department.
Sectional replacement (sectional repair) means
the replacement of a section of the body shell
structure. Sectional repairs fulfill their purpose
above all if the replacement of a complete part is
too time-consuming and thus not economical.
Approved sectional repairs are clearly defined in
the model-specific body literature. These
requirements must be complied with.
Depending on the damaged areas, further facts
are to be taken into account when deciding for or
against partial replacement:
Severance cuts should be as short as possible.
The effort for follow-on work on the connections
must not be too great.
It must be possible to reproduce the optical path
of visible edges on door openings.
Inner reinforcement panels must not limit the
straightening work.
Inner reinforcement profiles in the pillar areas
must allow for separation.
The Ford regulations for partial replacements
on structural frame sections must be taken into
account.
The large surface welding seams at the
connections must be restored.
Advantages of a partial replacement
A partial replacement repair offers many
advantages for a professional repair of accident
damage:
Repairs can be made both in the outer panel
area (e.g. side frame) and in the inner areas
(e.g. structural member, trunk floor).
The repair can be limited to the actual damaged
area.
Reduction of repair costs, as aggregates and
other components can usually remain in the
vehicle.
Complete replacement
In a complete replacement, the original connections
are largely reused.
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