Precauções de saúde e segurança
Health and Safety Precautions

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501-25-7
Body Repairs - General Information
501-25-7
DESCRIPTION AND OPERATION
Health and Safety Precautions
General
Appropriate repair methods and their correct
implementation are very important for both vehicle
operating safety and personal safety.
WARNING: There is danger of injury
through:
High voltage when electrical welding.
œ Do not perform welding work in a damp
environment or on a wet substrate. Use
suitable insulation underneath.
Flammable substances in the welding area.
œ Remove flammable substances from the
danger area. Remove the fuel tank and,
where required, those components which
supply fuel.
œ Completely remove the battery before
carrying out any welding in that area.
Welding fumes, which are harmful to health.
œ Always ventilate the workplace well and use
an extraction system.
Welding spatter and UV radiation.
œ Wear protective clothing, gloves and welding
mask or welding goggles.
Pyrotechnic components.
œ Disconnect the battery negative clamp and
cover the battery terminal. Remove any
airbag components.
All the regulations governing Health and Safety at
Work must be complied with during body repairs.
Personal protection
Welding gases and grinding dusts can be harmful
to the health. For this reason, make sure that
rooms are well ventilated and work using the
welding fumes extraction system. Sealants,
underbody protection and paint residues must not
be burnt down with an unshielded flame, as this
will produce gases which are damaging to health.
A dedicated extraction system must always be
used when welding or brazing.
When working with substances containing solvents,
good ventilation must be provided, respiratory
protection must be worn and an extraction system
must be used.
Do not weld in damp areas, if necessary use an
insulation mat. Welding and grinding work near the
battery presents the danger of explosion. For this
reason, it must be removed before the work is
started.
Cutting, grinding and alignment work on metal
panels can cause a noise level of 85 to 90 dB (A)
or even more. For this reason, you must always
wear ear defenders.
The various body areas are subject to very high
forces during realignment work. Should any
component suddenly become detached during this
process, there is a very great danger of injury. For
this reason, pulling chains and pulling shackles
must be secured with arrester cables.
NOTE: Work on airbag systems may only be
performed by persons who have a relevant
certificate of competence.
Some special instructions must be followed when
working on airbag systems:
Always stand to the side of it when removing or
installing an airbag.
Always store an airbag or an airbag/steering
wheel with the airbag side pointing upwards and
in a safe place.
Only install the airbag again when the vehicle
is fully repaired and the complete electrical
systems has been tested.
Take into account the location of air curtains
and shoulder airbags.
Protection of the vehicle
Protect affected areas from weld spatter and dust
during all welding and grinding work on the vehicle.
If metallic dust stays on the vehicle for some time,
there is the likelihood of film rust formation.
Grinding or sanding work produce tiny spots of
damage to the paint surface, which may cause
corrosion.
For this reason, make sure to:
Use carbon fibre blankets to protect the vehicle
body.
Use covering film to protect the vehicle body
from sanding dust and metal dust.
Take appropriate measures to protect the
interior equipment of the vehicle during any
repair work.