310-01B Tanque e linhas de combustível 2.2 e 3.2

Fuel Tank and Lines – 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma/3.2L 310-01B-1 310-01B-1 Duratorq-TDCi (148kW/200PS) - Puma . SECTION 310-01B Fuel Tank and Lines – 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma/3.2L Duratorq-TDCi (148kW/200PS) - Puma VEHICLE APPLICATION: 2011.50 Ranger CONTENTS DESCRIPTION AND OPERATION Fuel Tank and Lines............................................................................................................ REMOVAL AND INSTALLATION Fuel Tank............................................................................................................................ Fuel Tank Filler Pipe........................................................................................................... Fuel Filter............................................................................................................................ Fuel Level Sender............................................................................................................... PAGE 310-01B-2 310-01B-6 310-01B-9 310-01B-11 310-01B-12

Fuel Tank and Lines – 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma/3.2L 310-01B-2 310-01B-2 Duratorq-TDCi (148kW/200PS) - Puma DESCRIPTION AND OPERATION Fuel Tank and Lines Vehicles with diesel engine 3 E128974 Item Description 1 Fuel filter 2 Fuel tank 3 Primary fuel filter 1 2

Fuel Tank and Lines – 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma/3.2L 310-01B-3 310-01B-3 Duratorq-TDCi (148kW/200PS) - Puma DESCRIPTION AND OPERATION Fuel tank supply and return lines 3 3 1 1 2 2 15 15 14 14 13 13 12 12 11 11 E128984 Item Description 1 Return line from fuel filter to fuel cooler 2 Return line fuel cooler to fuel tank 3 Supply line fuel tank to fuel filter 4 Fuel level sensor locking ring 5 Fuel level sensor 6 Pipe connecting primary fuel filter to fuel tank 4 4 8 8 5 5 7 7 6 6 10 10 Item Description 7 Primary fuel filter 8 Return line from vapouriser to primary fuel filter Fuel tank vent valve(s) 10 Tank protector 11 Fuel tank support straps 12 Fuel tank

Fuel Tank and Lines – 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma/3.2L 310-01B-4 310-01B-4 Duratorq-TDCi (148kW/200PS) - Puma DESCRIPTION AND OPERATION Item Description 13 Breather pipe 14 Fuel tank filler pipe 15 Fuel cooler Fuel tank vent valves E128985 Fuel tank ventilation is achieved by two fuel tank vent valves. The fuel tank vent valves are integral to the fuel tank and will prevent fuel loss from the fuel tank if the vehicle becomes inverted. Under normal working conditions, the pressure within the fuel tank is controlled by allowing the fuel vapor to vent through the fuel tank vent valves to atmosphere. If the fuel tank becomes inverted, the fuel tank vent valves close preventing fuel being lost from the fuel tank. If the fuel tank vent valves or the fuel vapor lines connected to the vent valves become restricted, vehicle performance will become impaired. The inability of the fuel tank to substitute the fuel demanded by the fuel charging system with air, will create a negative pressure in the fuel tank which will result in reduced fuel flow to the fuel pump. Fuel Level sensor 1 1 2 2 5 5 4 4 3 3 E128986 Item Description 1 Fuel level sensor locking ring 2 Fuel level sensor resistor card 3 Fuel jet pump and filter 4 Fuel level sensor sealing ring 5 Fuel fired booster heater fuel pickup connector The fuel level sensor is located in the top of the fuel tank and is retained by a fuel level sensor locking ring and seal. The fuel level sensor consists of a mechanical float attached to a variable resistor card by means of a rigid wire lever. The resistor card has two electrical elements. One element is solid and one element is a variable resistor. The resistance value created by the resistor card is sent to the central junction box (CJB) through a hard wired circuit. The CJB distributes the information from the fuel level sensor to the instrument cluster and the powertrain control module (PCM) using the controller area network (CAN) circuits. The fuel level sensor resistor card can be susceptible to contaminated fuel, which can affect electrical continuity. This condition is normally temporary and self-rectifying. If the fuel level sensor has been removed, moving the rigid wire lever from empty to full a minimum of 10 times will normally be as effective as installing a new fuel level sensor. The most common symptom of contamination occurs after refuelling where the electrical contact moves to an area of the resistor card which has not been used for several days. This results in a

Fuel Tank and Lines – 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma/3.2L 310-01B-5 310-01B-5 Duratorq-TDCi (148kW/200PS) - Puma DESCRIPTION AND OPERATION very slow movement of the fuel gauge pointer from empty to full over approximately 15 minutes. In more extreme cases where the resistor card resistance is continuously outside the permitted range for more than 33 seconds, a DTC will be set in the CJB and the fuel gauge pointer will fall to its key-off position. In all cases where the fuel level sensor is suspected of being inoperative, worn or damaged, the Worldwide Diagnostic System (WDS) diagnostic procedures must be followed before any parts are dismantled. The base of the fuel level sensor is a chamber that sits in the swirl bowl at the bottom of the fuel tank. Built into the chamber is a filter element. The fuel level sensor also incorporates a fuel jet pump. The return fuel from the fuel charging system is passed through a venturi in the jet pump which causes a pressure drop across an open orifice. This draws in fuel through the base of the unit which then passes through the fuel supply tube. Fuel Filter 1 2 3 6 4 5 E139711 Item Description 1 Fuel filter 2 Supply line fuel filter to engine 3 Return line from Engine to Filter 4 Return line fuel filter to fuel cooler 5 Supply line from tank to fuel filter 6 Water-in fuel sensor Fuel is delivered through the fuel supply lines to the fuel filter. The fuel filter cleans the fuel of water and contaminants. Unused fuel is returned to the fuel tank through the fuel cooler return line. The fuel filter is also equipped with a water-in-fuel sensor which measures the amount of water which has collected in the fuel filter element. Fuel Tank The fuel tank is of a plastic construction and has the capacity to hold 80 liters of fuel. The fuel tank is secured to the vehicle by two metal support straps bolted to the underside of the vehicle. Fuel filler 1 2 E129077 Item Description 1 Filler cap 2 Fuel tank filler pipe The fuel tank filler pipe incorporates a fuel tank vent pipe. The fuel tank vent pipe is connected to the top of the fuel tank and exits just below the top of the fuel tank filler pipe. The fuel tank vent pipe allows the displaced air above the fuel in the fuel tank to escape without pushing the fuel entering the fuel tank during refill back up the fuel tank filler pipe. This vehicle uses a lockable fuel filler cap. The fuel filler cap is sealed to the fuel filler neck. This is to prevent the escape of fuel vapor during normal operation and to prevent fuel loss in the event of a vehicle accident.

Fuel Tank and Lines – 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma/3.2L 310-01B-6 310-01B-6 Duratorq-TDCi (148kW/200PS) - Puma REMOVAL AND INSTALLATION Fuel Tank General Equipment Transmission Jack Removal WARNING: Make sure that the fuel pressure has dropped to zero and that the fuel temperature is at ambient air temperature. NOTE: Removal steps in this procedure may contain installation details. E128294 1. Refer to: Diesel Fuel System Health and Safety Precautions (100-00 General Information, Description and Operation). 2. Refer to: Lifting (100-02 Jacking and Lifting, Description and Operation). 3. Drain the fuel into a suitable container. 4. x14

Fuel Tank and Lines – 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma/3.2L 310-01B-7 310-01B-7 Duratorq-TDCi (148kW/200PS) - Puma REMOVAL AND INSTALLATION 5. E133866 E128097 Double cab 6. Torque: 10 Nm x4 E128094 All vehicles 7. WARNING: Fuel may still be present in the fuel tank after draining.

Fuel Tank and Lines – 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma/3.2L 310-01B-8 310-01B-8 Duratorq-TDCi (148kW/200PS) - Puma REMOVAL AND INSTALLATION 8. E133864 9. General Equipment: Transmission Jack Torque: 50 Nm x2 E128099 10.NOTE: Move the fuel tank to a designated safe area and slowly release the remaining fuel pressure. 1 2 E128101 Installation 1. CAUTION: If the fuel tank has been filled with the wrong type of fuel, the engine must not be started before the fuel system is cleaned. To install, reverse the removal procedure.

Fuel Tank and Lines – 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma/3.2L 310-01B- 310-01B- Duratorq-TDCi (148kW/200PS) - Puma REMOVAL AND INSTALLATION Fuel Tank Filler Pipe Removal WARNING: Wait for a minimum of 1 minute after the engine has stopped before carrying out any repair to the fuel system. NOTE: Removal steps in this procedure may contain installation details. E128294 1. Refer to: Diesel Fuel System Health and Safety Precautions (100-00 General Information, Description and Operation). 2. E128296 3. Refer to: Lifting (100-02 Jacking and Lifting, Description and Operation). 4. x14

Fuel Tank and Lines – 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma/3.2L 310-01B-10 310-01B-10 Duratorq-TDCi (148kW/200PS) - Puma REMOVAL AND INSTALLATION 5. Torque: 11 Nm E133865 Installation 1. To install, reverse the removal procedure.

Fuel Tank and Lines – 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma/3.2L 310-01B-11 310-01B-11 Duratorq-TDCi (148kW/200PS) - Puma REMOVAL AND INSTALLATION Fuel Filter Removal NOTE: Removal steps in this procedure may contain installation details. 1. Refer to: Diesel Fuel System Health and Safety Precautions (100-00 General Information, Description and Operation). 2. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures). 3. Refer to: Fuel Injection Component Cleaning (303-04 Fuel Charging and Controls - 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma, General Procedures). 4. x4 E139349 5. E128868 Installation 1. To install, reverse the removal procedure.

Fuel Tank and Lines – 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma/3.2L 310-01B-12 310-01B-12 Duratorq-TDCi (148kW/200PS) - Puma REMOVAL AND INSTALLATION Fuel Level Sender Special Tool(s) 310-037 Remover/Installer, Fuel Tank Sender Unit 23042 Removal 1. Refer to: Fuel Tank (310-01 Fuel Tank and Lines - 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma/3.2L Duratorq-TDCi (148kW/200PS) - Puma, Removal and Installation). 2. CAUTION: Take extra care not to damage the fuel tank level sensor float and arm . Special Tool(s): 310-037 310-037 E128103 3. CAUTION: Take extra care not to damage the fuel tank level sensor float and arm. E131072

Fuel Tank and Lines – 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma/3.2L 310-01B-13 310-01B-13 Duratorq-TDCi (148kW/200PS) - Puma REMOVAL AND INSTALLATION 4. E131073 Installation 1. To install, reverse the removal procedure. 2. CAUTION: Take extra care not to damage the fuel tank level sensor float and arm. NOTE: Make sure that the seal is correctly located. NOTE: Make sure that the installation marks are aligned. E128665