308-00 Câmbio manual e embreagem – informações gerais

Manual Transmission/Transaxle and Clutch - General Information 308-00-1 308-00-1 . SECTION 308-00 Manual Transmission/Transaxle and Clutch - General Information VEHICLE APPLICATION: 2011.50 Ranger CONTENTS GENERAL PROCEDURES Clutch System Bleeding – Vehicles With: MT-75.......................................... Clutch System Bleeding – Vehicles With: MT82........................................... PAGE (16 843 0) 308-00-2 (16 843 0) 308-00-3

Manual Transmission/Transaxle and Clutch - General Information 308-00-2 308-00-2 GENERAL PROCEDURES Clutch System Bleeding – Vehicles With: MT-75(16 843 0) Special Tool(s) Vacuum Pump Kit 416-D001 (23-036 A) 23036A WARNING: Brake fluid contains polyglycol ethers and polyglycols. Avoid contact with the eyes. Wash hands thoroughly after handling. If brake fluid contacts the eyes, flush the eyes for 15 minutes with cold running water. Get medical attention if irritation persists. If taken internally, drink water and induce vomiting. Get medical attention immediately. Failure to follow these instructions may result in personal injury. CAUTION: If brake fluid is spilt on the paintwork, the affected area must be immediately washed down with cold water. NOTE: If proprietary brake bleeding equipment is available, this can be used to bleed the clutch system, following the method below. The maximum pressure must not exceed 1.5 bar. NOTE: The clutch control system is self-venting. The components are arranged in such a way that small amounts of air trapped in the system are removed automatically during clutch operation. 1. Drain the brake fluid reservoir. 2. Raise and support the vehicle. For additional information, refer to: Jacking (100-02 Jacking and Lifting, Description and Operation) / Lifting (100-02 Jacking and Lifting, Description and Operation). 3. Fill the reservoir of the special tool with approximately 100 ml of new brake fluid. 4. NOTE: Make sure that the special tool reservoir is positioned lower than the bleed nipple. Install the special tool. 416-D001 E72885 5. Open the bleed nipple. 6. Using the special tool, bleed the clutch system. ‡ Pump approximately 80 ml of brake fluid into the clutch system. 7. Close the bleed nipple. 8. Remove the special tool. 9. Lower the vehicle. 10. In order to remove any small amounts of trapped air remaining in the system, operate the clutch pedal several times (maximum five times), using the full clutch pedal travel. 11. Check the fluid level in the brake fluid reservoir and top up to the MAX mark with brake fluid if necessary. 12. Test the clutch control system for normal operation. ‡ Start the engine, depress the clutch pedal, wait two seconds, then carefully engage reverse gear. If there are any abnormal noises, or reverse gear is difficult to engage, repeat the clutch system bleeding procedure.

Manual Transmission/Transaxle and Clutch - General Information 308-00-3 308-00-3 GENERAL PROCEDURES Clutch System Bleeding – Vehicles With: MT82(16 843 0) Special Tool(s) Vacuum Pump Kit 416-D001 (23-036 A) 23036A General Equipment Syringe Materials Name Specification Super DOT 4 brake fluid ESD-M6C57-A / WSSM6C57- A2 WARNING: Brake fluid contains polyglycol ethers and polyglycols. Avoid contact with the eyes. Wash hands thoroughly after handling. If brake fluid contacts the eyes, flush the eyes for 15 minutes with cold running water. Get medical attention if irritation persists. If taken internally, drink water and induce vomiting. Get medical attention immediately. Failure to follow these instructions may result in personal injury. CAUTION: If brake fluid is spilt on the paintwork, the affected area must be immediately washed down with cold water. NOTE: If proprietary brake bleeding equipment is available, this can be used to bleed the clutch system, following the method below. The maximum pressure must not exceed 1.5 bar. NOTE: The clutch control system is self-venting. The components are arranged in such a way that small amounts of air trapped in the system are removed automatically during clutch operation. 1. Drain the brake fluid reservoir. 2. Raise and support the vehicle. For additional information, refer to: Lifting (100-02 Jacking and Lifting, Description and Operation). 3. Remove the clutch slave cylinder bleed nipple dust cap. 4. NOTE: Make sure that the special tool reservoir is positioned lower than the bleed nipple. Install the special tool. ‡ Fill the reservoir of the special tool with approximately 100 ml of new Super DOT 4 brake fluid. ‡ Connect the reservoir hose to the clutch slave cylinder bleed nipple. 416-D001 E49708 5. Using the special tool, bleed the clutch system. ‡ Pump approximately 80 ml of the Super DOT 4 brake fluid into the clutch system. 6. Close the bleed nipple. 7. Remove the special tool. 416-D001 E49708 8. In order to remove any small amounts of trapped air remaining in the system, operate the clutch pedal several times (maximum five times), using the full clutch pedal travel. 9. Lower the vehicle.

Manual Transmission/Transaxle and Clutch - General Information 308-00-4 308-00-4 GENERAL PROCEDURES 10. Check the fluid level in the brake fluid reservoir and top up to the MAX mark with brake fluid if necessary. 11. Test the clutch control system for normal operation. ‡ Start the engine, depress the clutch pedal, wait two seconds, then carefully engage reverse gear. If there are any abnormal noises, or reverse gear is difficult to engage, repeat the clutch system bleeding procedure. 12. CAUTION: The brake fluid reservoir cap must not become contaminated. Install the brake fluid reservoir cap.