211-02 Direção hidráulica

211-02-1 Power Steering 211-02-1 . SECTION 211-02 Power Steering VEHICLE APPLICATION: 2011.50 Ranger CONTENTS REMOVAL AND INSTALLATION Power Steering Pump – 2.5L Duratec-HE (122kW/165PS) - MI4................ Power Steering Pump – 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma.......................................................................................................... Power Steering Pump – 3.2L Duratorq-TDCi (148kW/200PS) - Puma........ Steering Gear................................................................................................. Power Steering Pump to Steering Gear Pressure Line – 2.5L Duratec-HE (122kW/165PS) - MI4................................................................................... Power Steering Pump to Steering Gear Pressure Line – 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma/3.2L Duratorq-TDCi (148kW/200PS) - Puma.......................................................................................................... PAGE (13 434 0) 211-02-2 (13 434 0) 211-02-3 (13 434 0) 211-02-5 (13 116 0) 211-02-7 (13 440 0; 13 443 0) 211-02-13 (13 440 0; 13 443 0) 211-02-15

211-02-2 Power Steering 211-02-2 REMOVAL AND INSTALLATION Power Steering Pump – 2.5L Duratec-HE (122kW/165PS) - MI4(13 434 0) Removal NOTE: Removal steps in this procedure may contain installation details. 1. Refer to: Accessory Drive Belt (303-05 Accessory Drive - 2.5L Duratec-HE (122kW/165PS) - MI4, Removal and Installation). 2. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures). 3. WARNING: Be prepared to collect escaping fluids. CAUTION: Make sure that all openings are sealed. Torque: 35 Nm 1 x2 2 E133534 4. Torque: 20 Nm x3 E133535 Installation 1. To install, reverse the removal procedure. 2. Fill the power steering system. Refer to: Power Steering System Filling (211-00 Steering System - General Information, General Procedures). 3. Bleed the power steering system. Refer to: Power Steering System Bleeding (211-00 Steering System - General Information, General Procedures).

211-02-3 Power Steering 211-02-3 REMOVAL AND INSTALLATION Power Steering Pump – 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma(13 434 0) Removal CAUTION: While repairing the power steering system, care should be taken to prevent the entry of foreign material or failure of the power steering components may result. NOTE: Removal steps in this procedure may contain installation details. 1. Refer to: Steering System Health and Safety Precautions (100-00 General Information, Description and Operation). 2. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures). 3. Refer to: Accessory Drive Belt - 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma/3.2L Duratorq-TDCi (148kW/200PS) - Puma (303-05 Accessory Drive - 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma/3.2L Duratorq-TDCi (148kW/200PS) - Puma, Removal and Installation). 4. Refer to: Lifting (100-02 Jacking and Lifting, Description and Operation). 5. Torque: 30 Nm x4 E130132 6. Remove front RH side wheel only. Refer to: Wheel and Tire (204-04 Wheels and Tires, Removal and Installation). 7. x8 E132537 8. CAUTION: Cap the power steering line to prevent fluid loss or dirt ingress. Torque: 7 Nm 3 2 1 E133691 9. WARNING: Be prepared to collect escaping fluid.

211-02-4 Power Steering 211-02-4 REMOVAL AND INSTALLATION CAUTION: Cap the power steering line to prevent fluid loss or dirt ingress. E133695 10. CAUTION: Make sure that all openings are sealed with new blanking caps. Torque: 35 Nm 2 1 x2 3 E133696 11. 1. Torque: 20 Nm 2. Torque: 20 Nm 3. Torque: 10 Nm 1 x2 3 5 2 4 E133697 Installation 1. NOTE: Make sure that the high pressure line is located correctely. E130411 2. To install, reverse the removal procedure. 3. Refer to: Power Steering System Filling (211-00 Steering System - General Information, General Procedures). 4. Refer to: Power Steering System Bleeding (211-00 Steering System - General Information, General Procedures).

211-02-5 Power Steering 211-02-5 REMOVAL AND INSTALLATION Power Steering Pump – 3.2L Duratorq-TDCi (148kW/200PS) - Puma(13 434 0) Removal CAUTION: While repairing the power steering system, care should be taken to prevent the entry of foreign material or failure of the power steering components may result. NOTE: Removal steps in this procedure may contain installation details. 1. Refer to: Steering System Health and Safety Precautions (100-00 General Information, Description and Operation). 2. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures). 3. Refer to: Accessory Drive Belt - 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma/3.2L Duratorq-TDCi (148kW/200PS) - Puma (303-05 Accessory Drive - 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma/3.2L Duratorq-TDCi (148kW/200PS) - Puma, Removal and Installation). 4. Refer to: Lifting (100-02 Jacking and Lifting, Description and Operation). 5. Torque: 25 Nm x4 E130132 6. Remove front RH side wheel only. Refer to: Wheel and Tire (204-04 Wheels and Tires, Removal and Installation). 7. x8 E132537 8. CAUTION: Cap the power steering line to prevent fluid loss or dirt ingress. Torque: 7 Nm 3 2 1 E133691 9. WARNING: Be prepared to collect escaping fluid.

211-02-6 Power Steering 211-02-6 REMOVAL AND INSTALLATION CAUTION: Cap the power steering line to prevent fluid loss or dirt ingress. E133692 10. CAUTION: Make sure that all openings are sealed with new blanking caps. Torque: 35 Nm 2 1 x2 3 E133693 11. 1. Torque: 20 Nm 2. Torque: 20 Nm 3. Torque: 10 Nm 1 x2 3 5 2 4 E133694 Installation 1. NOTE: Make sure that the high pressure line is located correctely. E130411 2. To install, reverse the removal procedure. 3. Refer to: Power Steering System Filling (211-00 Steering System - General Information, General Procedures). 4. Refer to: Power Steering System Bleeding (211-00 Steering System - General Information, General Procedures).

211-02-7 Power Steering 211-02-7 REMOVAL AND INSTALLATION Steering Gear(13 116 0) Special Tool(s) 211-020 Separator, Ball Joint 13006 Removal CAUTION: Suspension fasteners are critical parts because they affect performance of vital components and systems and their failure can result in major service expense. A new part with the same part number or an equivalent part must be installed, if installation is necessary. Do not use a part of lesser quality or substitute design. Torque values must be used as specified during reassembly to make sure of correct retention of these parts. NOTE: Removal steps in this procedure may contain installation details. 1. Refer to: Steering System Health and Safety Precautions (100-00 General Information, Description and Operation). 2. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures). 3. NOTE: Make sure that the road wheels are in the straight ahead position. E127474 4. Remove both front wheels. Refer to: Wheel and Tire (204-04 Wheels and Tires, Removal and Installation).

211-02-8 Power Steering 211-02-8 REMOVAL AND INSTALLATION 5. Refer to: Lifting (100-02 Jacking and Lifting, Description and Operation). 4x4 6. Torque: 30 Nm x4 1 E133766 All vehicles 8. NOTE: Make sure that the ball joint ball does not rotate. 1 x4 2 E128859 7. Torque: 30 Nm 2 On both sides. Torque: 63 Nm E137245

211-02- Power Steering 211-02- REMOVAL AND INSTALLATION 9. CAUTION: Do not use a hammer to separate the tie rod from the wheel knuckle or damage to the wheel knuckle can result. On both sides. Special Tool(s): 211-020 211-020 E125388 1 2 x2 E130436 10. WARNING: Be prepared to collect escaping fluid. CAUTION: Cap the power steering line and steering gear body to prevent fluid loss or dirt ingress. 1. Torque: 15 Nm 2. Torque: 35 Nm

211-02-10 Power Steering 211-02-10 REMOVAL AND INSTALLATION 11. x8 E132537 E130437 All vehicles 14.Torque: 150 Nm 12. CAUTION: Cap the power steering line to prevent fluid loss or dirt ingress. Torque: 7 Nm 3 2 1 E133691 Vehicles with diesel engine 13.Torque: 10 Nm

211-02-11 Power Steering 211-02-11 REMOVAL AND INSTALLATION x2 x2 1 E130439 15. 1 E130440 2 x2 2

211-02-12 Power Steering 211-02-12 REMOVAL AND INSTALLATION Installation 1. To install, reverse the removal procedure. 2. NOTE: Make sure that the high pressure pipe line is located correctely. E130442 3. Refer to: Power Steering System Filling (211-00 Steering System - General Information, General Procedures). 4. Refer to: Power Steering System Bleeding (211-00 Steering System - General Information, General Procedures).

211-02-13 Power Steering 211-02-13 REMOVAL AND INSTALLATION Power Steering Pump to Steering Gear Pressure Line – 2.5L Duratec-HE (122kW/165PS) - MI4(13 440 0; 13 443 0) Removal CAUTION: While repairing the power steering system, care should be taken to prevent the entry of foreign material or failure of the power steering components may result. NOTE: Removal steps in this procedure may contain installation details. 1. Refer to: Steering System Health and Safety Precautions (100-00 General Information, Description and Operation). 2. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures). 3. Refer to: Lifting (100-02 Jacking and Lifting, Description and Operation). 4. Torque: 30 Nm x4 E130132 5. Torque: 30 Nm 1 x4 2 E128859 Left-hand drive vehicles 6. WARNING: Be prepared to collect escaping fluid. CAUTION: Cap the steering gear body to prevent fluid loss or dirt ingress. Torque: 35 Nm x2 E133763

211-02-14 Power Steering 211-02-14 REMOVAL AND INSTALLATION 7. Torque: 10 Nm 1 x2 2 E133764 Right-hand drive vehicles 8. WARNING: Be prepared to collect escaping fluid. CAUTION: Cap the steering gear body to prevent fluid loss or dirt ingress. Torque: 35 Nm x2 E133761 9. Torque: 10 Nm 2 1 x2 E133762 All vehicles 10. CAUTION: Cap the power steering line to prevent fluid loss or dirt ingress. Torque: 35 Nm 1 x2 2 E133760 Installation 1. To install, reverse the removal procedure. 2. Refer to: Power Steering System Filling (211-00 Steering System - General Information, General Procedures). 3. Refer to: Power Steering System Bleeding (211-00 Steering System - General Information, General Procedures).

211-02-15 Power Steering 211-02-15 REMOVAL AND INSTALLATION Power Steering Pump to Steering Gear Pressure Line – 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma/3.2L Duratorq-TDCi (148kW/200PS) - Puma(13 440 0; 13 443 0) Removal CAUTION: While repairing the power steering system, care should be taken to prevent the entry of foreign material or failure of the power steering components may result. NOTE: Removal steps in this procedure may contain installation details. 1. Refer to: Steering System Health and Safety Precautions (100-00 General Information, Description and Operation). 2. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures). 3. Refer to: Lifting (100-02 Jacking and Lifting, Description and Operation). 4. Torque: 30 Nm x4 E130132 5. Torque: 30 Nm 1 x4 2 E128859 6. Remove front RH side wheel only. Refer to: Wheel and Tire (204-04 Wheels and Tires, Removal and Installation). 7. x8 E132537

211-02-16 Power Steering 211-02-16 REMOVAL AND INSTALLATION 8. Torque: 7 Nm 3 2 1 E133691 9. CAUTION: Cap the power steering line to prevent fluid loss or dirt ingress. Torque: 35 Nm 1 x2 2 3 E133742 Right-hand drive vehicles 10. WARNING: Be prepared to collect escaping fluid. CAUTION: Cap the steering gear body to prevent fluid loss or dirt ingress. 1. Torque: 10 Nm 2. Torque: 35 Nm

211-02-17 Power Steering 211-02-17 REMOVAL AND INSTALLATION x2 2 E130617 Left-hand drive vehicles 11. WARNING: Be prepared to collect escaping fluid. x2 1 3 CAUTION: Cap the steering gear body to prevent fluid loss or dirt ingress. 1. Torque: 35 Nm 2. Torque: 10 Nm

211-02-18 Power Steering 211-02-18 REMOVAL AND INSTALLATION 3 2 x2 E133930 Installation 1. To install, reverse the removal procedure. 2. Refer to: Power Steering System Filling (211-00 Steering System - General Information, General Procedures). 3. Refer to: Power Steering System Bleeding (211-00 Steering System - General Information, General Procedures). 1 x2