418-02 Chicotes elétricos

418-02-1 Wiring Harnesses 418-02-1 . SECTION 418-02 Wiring Harnesses VEHICLE APPLICATION: 2011.50 Ranger CONTENTS REMOVAL AND INSTALLATION Instrument Panel Wiring Harness....................................................................................... Passenger Compartment Wiring Harness.......................................................................... Engine Wiring Harness – 2.5L Duratec-HE (122kW/165PS) - MI4................................... Engine Wiring Harness – 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma............................... Engine Wiring Harness – 3.2L Duratorq-TDCi (148kW/200PS) - Puma........................... PAGE 418-02-2 418-02-4 418-02-22 418-02-25 418-02-30

418-02-2 Wiring Harnesses 418-02-2 REMOVAL AND INSTALLATION Instrument Panel Wiring Harness Removal WARNING: Make sure that the vehicle electrical system is fully depowered and no other power source is connected. NOTE: Removal steps in this procedure may contain installation details. E133873 5. 1. Torque: 11 Nm 1. Refer to: Supplemental Restraint System (SRS) Health and Safety Precautions (100-00 General Information, Description and Operation). 2. Refer to: Instrument Panel - RHD 4WD/RHD 5:' (501-12 Instrument Panel and Console, Removal and Installation). 3. Refer to: Instrument Panel (501-12 Instrument Panel and Console, Disassembly and Assembly). 4. 1. Torque: 11 Nm 2. Torque: 11 Nm 2 1

418-02-3 Wiring Harnesses 418-02-3 REMOVAL AND INSTALLATION 1 E133874 Installation 1. To install, reverse the removal procedure.

418-02-4 Wiring Harnesses 418-02-4 REMOVAL AND INSTALLATION Passenger Compartment Wiring Harness Removal 1. Refer to: Battery Tray (414-01 Battery, Mounting and Cables, Removal and Installation). 2. Refer to: Instrument Panel - LHD 4WD/LHD 5:' (501-12 Instrument Panel and Console, Removal and Installation). Refer to: Instrument Panel - RHD 4WD/RHD 5:' (501-12 Instrument Panel and Console, Removal and Installation). 3. Refer to: Heater Core and Evaporator Core Housing (412-01 Climate Control, Removal and Installation). 4. Refer to: Air Cleaner - 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma (303-12 Intake Air Distribution and Filtering - 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma/3.2L Duratorq-TDCi (148kW/200PS) - Puma, Removal and Installation). Refer to: Air Cleaner - 3.2L Duratorq-TDCi (148kW/200PS) - Puma (303-12 Intake Air Distribution and Filtering - 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma/3.2L Duratorq-TDCi (148kW/200PS) - Puma, Removal and Installation). Refer to: Air Cleaner (303-12 Intake Air Distribution and Filtering - 2.5L Duratec-HE (122kW/165PS) - MI4, Removal and Installation). 5. x3 E134545 6.

418-02-5 Wiring Harnesses 418-02-5 REMOVAL AND INSTALLATION E127554 7. E134546 8. On both the sides. E134547 9. On both the sides. 1 2 E134548 10.On both the sides. E134549

418-02-6 Wiring Harnesses 418-02-6 REMOVAL AND INSTALLATION 11. E134550 12. E134551 13.Torque: 10 Nm E134552 14. E134553 15.Torque: 10 Nm E134554 16. E134555

418-02-7 Wiring Harnesses 418-02-7 REMOVAL AND INSTALLATION 17. E134556 18. E134557 x7 E134559 19. E134558 20.

418-02-8 Wiring Harnesses 418-02-8 REMOVAL AND INSTALLATION 21. E134560 22. E134561 23. E134562 24.Torque: 10 Nm x2 E134563 25. E133733

418-02- Wiring Harnesses 418-02- REMOVAL AND INSTALLATION 26.Torque: 10 Nm x6 E133734 27. E134564 28.Torque: 13 Nm E134565 29.Torque: 10 Nm E134566 30.Refer to: Cowl Panel Grille (501-02 Front End Body Panels, Removal and Installation). 31. x2 E134567 32.

418-02-10 Wiring Harnesses 418-02-10 REMOVAL AND INSTALLATION E134568 33. E134569 34. E134570 35.

418-02-11 Wiring Harnesses 418-02-11 REMOVAL AND INSTALLATION E134571

418-02-12 Wiring Harnesses 418-02-12 REMOVAL AND INSTALLATION 36.Refer to: Front Bench Seat (501-10 Seating, Removal and Installation). Refer to: Front Seat (501-10 Seating, Removal and Installation). 37.Refer to: Floor Console - Single Cab (501-12 Instrument Panel and Console, Removal and Installation). Refer to: Floor Console - Double Cab (501-12 Instrument Panel and Console, Removal and Installation). 38.Refer to: Headliner (501-05 Interior Trim and Ornamentation, Removal and Installation). 39.Refer to: Cowl Side Trim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation). Stretch cab 40. 2 2 1 1 E127041 Double cab 41. E134801 42. x2 E134802 43. E134803 Single cab oder Double cab 44. E134804

418-02-13 Wiring Harnesses 418-02-13 REMOVAL AND INSTALLATION Single cab 45. E134805 Stretch cab 46. E134806 Double cab 47. E134807 All vehicles 48. E134808 49.Refer to: Glove Compartment - Removal (501-12 Instrument Panel and Console, Removal and Installation). 50. E134809 51. x2 E134810

418-02-14 Wiring Harnesses 418-02-14 REMOVAL AND INSTALLATION 52.Torque: 10 Nm x3 x2 E134811 53.Torque: 10 Nm x2 E134812 54. x5 E134813 Single cab 55. E134814

418-02-15 Wiring Harnesses 418-02-15 REMOVAL AND INSTALLATION Stretch cab 56. E134815 Double cab 57. E134816 58. E134817 All vehicles 59. E134818

418-02-16 Wiring Harnesses 418-02-16 REMOVAL AND INSTALLATION Single cab 60. E134819 Stretch cab 61. E134820 Double cab 62. E134822 All vehicles 63. E134823

418-02-17 Wiring Harnesses 418-02-17 REMOVAL AND INSTALLATION Single cab 64.Torque: 12 Nm E134824 65. E134827 Stretch cab 66.Torque: 12 Nm E134825 67. E134828

418-02-18 Wiring Harnesses 418-02-18 REMOVAL AND INSTALLATION Double cab 68.Torque: 12 Nm E134826 69. E134829 All vehicles 70.Torque: 12 Nm E134830 71. E134831 72. E134832 Single cab 73.

418-02-19 Wiring Harnesses 418-02-19 REMOVAL AND INSTALLATION E134833 Stretch cab 74. x16

418-02-20 Wiring Harnesses 418-02-20 REMOVAL AND INSTALLATION E134834 Double cab 75. x18

418-02-21 Wiring Harnesses 418-02-21 REMOVAL AND INSTALLATION E134835 Installation 1. To install, reverse the removal procedure. x19

418-02-22 Wiring Harnesses 418-02-22 REMOVAL AND INSTALLATION Engine Wiring Harness – 2.5L Duratec-HE (122kW/165PS) - MI4 Removal NOTE: Removal steps in this procedure may contain installation details. 1. Refer to: Battery Tray (414-01 Battery, Mounting and Cables, Removal and Installation). 2. E133733 x7 E133552 3. Torque: 10 Nm x4 E133776 4. Refer to: Cowl Panel Grille (501-02 Front End Body Panels, Removal and Installation). 5. Torque: 10 Nm x2 x6

418-02-23 Wiring Harnesses 418-02-23 REMOVAL AND INSTALLATION 6. Refer to: Intake Manifold (303-01 Engine - 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma, Removal and Installation). 7. E135457 8. x8 E132537 x4 x2 E135460 12. 9. E135458 10. E135459 11.

418-02-24 Wiring Harnesses 418-02-24 REMOVAL AND INSTALLATION x2 x4 E135461 13.Refer to: Lifting (100-02 Jacking and Lifting, Description and Operation). 14. E135462 15. E135463 16. E135464 Installation 1. To install, reverse the removal procedure.

418-02-25 Wiring Harnesses 418-02-25 REMOVAL AND INSTALLATION Engine Wiring Harness – 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma Removal NOTE: Removal steps in this procedure may contain installation details. 1. Refer to: Battery Tray (414-01 Battery, Mounting and Cables, Removal and Installation). 2. E133733 x7 E133552 3. Torque: 10 Nm x6 E133734 4. Refer to: Cowl Panel Grille (501-02 Front End Body Panels, Removal and Installation). 5. Torque: 10 Nm x2 x6

418-02-26 Wiring Harnesses 418-02-26 REMOVAL AND INSTALLATION 6. Refer to: Intake Manifold (303-01 Engine - 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma, Removal and Installation). 7. E135263 8. x6 E135264 9. Torque: 13 Nm E135265 10.Refer to: Lifting (100-02 Jacking and Lifting, Description and Operation). 11. E135266 12. E135267 13. x8 E132537

418-02-27 Wiring Harnesses 418-02-27 REMOVAL AND INSTALLATION 14. E135268 Vehicles with automated gearshift 15. E135269 All vehicles 16. E135270 17. E135271 18. E135272 19. E135273

418-02-28 Wiring Harnesses 418-02-28 REMOVAL AND INSTALLATION 20. E135274 21. E135275 22. E135276 23. E135277 24. E135278 25. E135279

418-02-29 Wiring Harnesses 418-02-29 REMOVAL AND INSTALLATION 26. E135280 27. E135281 Installation 1. To install, reverse the removal procedure.

418-02-30 Wiring Harnesses 418-02-30 REMOVAL AND INSTALLATION Engine Wiring Harness – 3.2L Duratorq-TDCi (148kW/200PS) - Puma Removal NOTE: Removal steps in this procedure may contain installation details. 1. Refer to: Battery Tray (414-01 Battery, Mounting and Cables, Removal and Installation). 2. E133733 x7 E133552 3. Torque: 10 Nm x6 E133734 4. Refer to: Cowl Panel Grille (501-02 Front End Body Panels, Removal and Installation). 5. Torque: 10 Nm x2 x6

418-02-31 Wiring Harnesses 418-02-31 REMOVAL AND INSTALLATION 6. Refer to: Intake Manifold (303-01 Engine - 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma, Removal and Installation). 7. E135263 8. x6 E135264 9. Torque: 13 Nm E135265 10.Refer to: Lifting (100-02 Jacking and Lifting, Description and Operation). 11. E135266 12. E135267 13. x8 E132537

418-02-32 Wiring Harnesses 418-02-32 REMOVAL AND INSTALLATION 14. E135268 Vehicles with automated gearshift 15. E135269 All vehicles 16. E135270 17. E135271 18. E135272 19. E135273

418-02-33 Wiring Harnesses 418-02-33 REMOVAL AND INSTALLATION 20. E135427 21. E135275 22. E135276 23. E135277 24. E135278 25. E135428

418-02-34 Wiring Harnesses 418-02-34 REMOVAL AND INSTALLATION 26. E135429 27. E135430 Installation 1. To install, reverse the removal procedure.