309-00B Escapamento 2.2 e 3.2 (DPF)

Exhaust System – 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma/3.2L 309-00B-1 309-00B-1 Duratorq-TDCi (148kW/200PS) - Puma . SECTION 309-00B Exhaust System – 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma/3.2L Duratorq-TDCi (148kW/200PS) - Puma VEHICLE APPLICATION: 2011.50 Ranger CONTENTS DESCRIPTION AND OPERATION Exhaust System (Component Location)............................................................................. REMOVAL AND INSTALLATION Catalytic Converter............................................................................................................. Diesel Particulate Filter (DPF)............................................................................................ Exhaust Flexible Pipe......................................................................................................... Rear Muffler........................................................................................................................ PAGE 309-00B-2 309-00B-5 309-00B-8 309-00B-10 309-00B-12

Exhaust System – 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma/3.2L 309-00B-2 309-00B-2 Duratorq-TDCi (148kW/200PS) - Puma DESCRIPTION AND OPERATION Exhaust System œ Component Location NOTE: Exhaust flexible pipes are very fragile and must not be subjected to any load. They must be Vehicles with diesel particulate filter & catalytic convertor 3 2 1 11 3 E127912 Item Description 1 DPF Heat shield 2 DPF 3 Exhaust hanger insulator 4 Exhaust flexible pipe 5 Catalytic converter secured against twisting and bending during any work on the exhaust system. 7 6 5 4 3 8 10 Item Description 6 Exhaust manifold 7 Temprature sensor 8 Pressure differential sensor Fuel vapourizer 10 Pressure differential sensor lines 11 Temprature sensor

Exhaust System – 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma/3.2L 309-00B-3 309-00B-3 Duratorq-TDCi (148kW/200PS) - Puma DESCRIPTION AND OPERATION Vehicles with catalytic convertor 1 E127913 Item Description 1 Exhaust link pipe 2 Exhaust flexible pipe Vehicles without diesel particulate filter & catalytic convertor 1 E127914 Item Description 1 Exhaust link pipe 2 Exhaust hanger insulator 3 2 4 5 Item Description 3 Exhaust manifold 4 Catalytic converter 5 Exhaust hanger insulator 3 2 4 Item Description 3 Exhaust manifold 4 Exhaust flexible pipe

Exhaust System – 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma/3.2L 309-00B-4 309-00B-4 Duratorq-TDCi (148kW/200PS) - Puma DESCRIPTION AND OPERATION 1 2 E127917 Item Description 1 Rear muffler 2 Exhaust hanger insulator 2

Exhaust System – 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma/3.2L 309-00B-5 309-00B-5 Duratorq-TDCi (148kW/200PS) - Puma REMOVAL AND INSTALLATION Catalytic Converter Removal WARNING: When the engine and exhaust system are hot, they can cause severe burns or injury. Turn off the engine and wait until they are cool before removing the exhaust system. NOTE: Removal steps in this procedure may contain installation details. 1. Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation). Vehicles with diesel particulate filter (DPF) 2. NOTE: Vehicles with 2.2L diesel engine only. E127984 3. NOTE: Vehicles with 3.2L diesel engine only. E127985 Vehicles with 2.2L diesel engine 4. 1. Torque: 47 Nm 2. Torque: 23 Nm 2 1 2 E127986 Vehicles with 3.2L diesel engine 5. 1. Torque: 47 Nm 2. Torque: 23 Nm 2 1 2 E127987

Accessory Drive – 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma/3.2L 309-00B-6 309-00B-6 Duratorq-TDCi (148kW/200PS) - Puma REMOVAL AND INSTALLATION Vehicles with diesel particulate filter (DPF) 6. 1. Torque: 47 Nm 2. Torque: 47 Nm 2 x2 1 E127989 7. Refer to: Lifting (100-02 Jacking and Lifting, Description and Operation). 8. E127990 9. Torque: 48 Nm E127991 Vehicles without diesel particulate filter (DPF) 10. 1. Torque: 47 Nm 2. Torque: 47 Nm x2 2 1 E127988

Exhaust System – 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma/3.2L 309-00B-7 309-00B-7 Duratorq-TDCi (148kW/200PS) - Puma REMOVAL AND INSTALLATION All vehicles 11. CAUTION: Over bending the exhaust flexible pipe may cause damage resulting in failure. E98634 12. 1. Torque: 48 Nm x2 E128082 Vehicles with diesel particulate filter (DPF) 13. CAUTION: Make sure that the exhaust flexible pipe is not forcibly bent. Torque: 25 Nm x2 E128081 Vehicles without diesel particulate filter (DPF) 14. CAUTION: Make sure that the exhaust flexible pipe is not forcibly bent. Torque: 25 Nm x2 E127992 Installation 1. To install, reverse the removal procedure.

Exhaust System – 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma/3.2L 309-00B-8 309-00B-8 Duratorq-TDCi (148kW/200PS) - Puma REMOVAL AND INSTALLATION Diesel Particulate Filter (DPF) Removal WARNING: When the engine and exhaust system are hot, they can cause severe burns or injury. Turn off the engine and wait until they are cool before removing the exhaust system. NOTE: Removal steps in this procedure may contain installation details. 1 E127954 1. Refer to: Diesel Fuel System Health and Safety Precautions (100-00 General Information, Description and Operation). 2. Refer to: Lifting (100-02 Jacking and Lifting, Description and Operation). 3. CAUTION: Over bending the exhaust flexible pipe may cause damage resulting in failure. E98634 4. Torque: 40 Nm 3 2

Exhaust System – 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma/3.2L 309-00B- 309-00B- Duratorq-TDCi (148kW/200PS) - Puma REMOVAL AND INSTALLATION 5. 1. Torque: 40 Nm 2. Torque: 40 Nm 3. Torque: 40 Nm 3 2 1 E127955 6. Torque: 40 Nm E127953 7. NOTE: Discard the gaskets at both the ends. 1. Torque: 47 Nm 2. Torque: 47 Nm 3 x2 1 4 x2 2 E127956 Installation 1. To install, reverse the removal procedure.

Exhaust System – 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma/3.2L 309-00B-10 309-00B-10 Duratorq-TDCi (148kW/200PS) - Puma REMOVAL AND INSTALLATION Exhaust Flexible Pipe Removal WARNING: When the engine and exhaust system are hot, they can cause severe burns or injury. Turn off the engine and wait until they are cool before removing the exhaust system. NOTE: Removal steps in this procedure may contain installation details. 1. Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation). 2. Refer to: Lifting (100-02 Jacking and Lifting, Description and Operation). Vehicles with 2.2L diesel engine 3. 1. Torque: 24 Nm 2. Torque: 24 Nm 2 1 E128253 Vehicles with 3.2L diesel engine 4. Torque: 24 Nm E128225

Exhaust System – 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma/3.2L 309-00B-11 309-00B-11 Duratorq-TDCi (148kW/200PS) - Puma REMOVAL AND INSTALLATION All vehicles 5. 1. Torque: 48 Nm 2. Torque: 48 Nm 2 x2 1 E128224 6. CAUTION: Over bending the exhaust flexible pipe may cause damage resulting in failure. E98634 7. 1. Torque: 48 Nm 1 2 x2 E128222 8. CAUTION: Make sure that the exhaust flexible pipe is not forcibly bent. Torque: 25 Nm x2 E128223 Installation 1. To install, reverse the removal procedure.

Exhaust System – 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma/3.2L 309-00B-12 309-00B-12 Duratorq-TDCi (148kW/200PS) - Puma REMOVAL AND INSTALLATION Rear Muffler Removal WARNING: When the engine and exhaust system are hot, they can cause severe burns or injury. Turn off the engine and wait until they are cool before removing the exhaust system. NOTE: Removal steps in this procedure may contain installation details. 1. Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation). 2. Refer to: Lifting (100-02 Jacking and Lifting, Description and Operation). 3. Torque: 48 Nm x2 E127960 4. 2 1 E127961 5.

Exhaust System – 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma/3.2L 309-00B-13 309-00B-13 Duratorq-TDCi (148kW/200PS) - Puma REMOVAL AND INSTALLATION E127962 Installation 1. To install, reverse the removal procedure.