Exhaust System – 2.5L Duratec-HE (122kW/165PS) - MI4
309-00A-2
309-00A-2
DESCRIPTION AND OPERATION
Exhaust System
Exhaust flexible pipes are very fragile and must
not be subjected to any load. They must be
2.5L E100
2
1
E128287
Item
Description
1
Intermidiate muffler
2
Exhaust hanger insulator
3
Exhaust flexible pipe
4
Heatsheild
secured against twisting and bending during any
work on the exhaust system.
7
6
5
4
3
8
2
Item
Description
5
Catalyst monitor sensor
6
Heated oxygen Sensor
7
Exhaust manifold
8
Heatsheild
Heatsheild
309-00A-5
Exhaust System – 2.5L Duratec-HE (122kW/165PS) - MI4
309-00A-5
REMOVAL AND INSTALLATION
Catalytic Converter
Removal
WARNING: When the engine and exhaust
system are hot, they can cause severe
burns or injury. Turn off the engine and
wait until they are cool before removing
the exhaust system.
NOTE: Removal steps in this procedure may
contain installation details.
1. Refer to: Health and Safety Precautions (100-00
General Information, Description and
Operation).
2. Refer to: Lifting (100-02 Jacking and Lifting,
Description and Operation).
All vehicles
3.
1.
Torque: 28
Nm
2
1
E128490
4.
E128491
5. Torque: 10 Nm
x3
E128494
4x4
6. Torque: 10 Nm
x3
E128493
7. Torque: 48
Nm
E128496
Exhaust System – 2.5L Duratec-HE (122kW/165PS) - MI4
309-00A-6
309-00A-6
REMOVAL AND INSTALLATION
All vehicles
8.
CAUTION: Over bending the exhaust
flexible pipe may cause damage
resulting in failure.
E98634
9.
CAUTION: Over bending the exhaust
flexible pipe may cause damage
resulting in failure.
Torque: 48 Nm
x2
E128524
10.
CAUTION: Over bending the exhaust
flexible pipe may cause damage
resulting in failure.
Torque: 48 Nm
2
x2
3
1
E128525
Installation
1. To install, reverse the removal procedure.
Exhaust System – 2.5L Duratec-HE (122kW/165PS) - MI4
309-00A-7
309-00A-7
REMOVAL AND INSTALLATION
Front Muffler
Removal
WARNING: When the engine and exhaust
system are hot, they can cause severe
burns or injury. Turn off the engine and
wait until they are cool before removing
the exhaust system.
NOTE: Removal steps in this procedure may
contain installation details.
x2
E131139
Installation
1. To install, reverse the removal procedure.
1. Refer to: Health and Safety Precautions (100-00
General Information, Description and
Operation).
2. Refer to: Lifting (100-02 Jacking and Lifting,
Description and Operation).
3. Torque: 48 Nm
x2
Exhaust System – 2.5L Duratec-HE (122kW/165PS) - MI4
309-00A-8
309-00A-8
REMOVAL AND INSTALLATION
Rear Muffler
Removal
WARNING: When the engine and exhaust
system are hot, they can cause severe
burns or injury. Turn off the engine and
wait until they are cool before removing
the exhaust system.
NOTE: Removal steps in this procedure may
contain installation details.
1. Refer to: Health and Safety Precautions (100-00
General Information, Description and
Operation).
2. Refer to: Lifting (100-02 Jacking and Lifting,
Description and Operation).
3. Torque: 48 Nm
x2
E128353
4.
2
1
E127961
5.