308-01A Embreagem – câmbio MT75 (5 marchas)

Clutch – Vehicles With: 5-Speed Manual Transmission - MT75 308-01A-1 308-01A-1 . SECTION 308-01A Clutch – Vehicles With: 5-Speed Manual Transmission - MT75 VEHICLE APPLICATION: 2011.50 Ranger CONTENTS REMOVAL AND INSTALLATION Clutch Disc and Pressure Plate.......................................................................................... Pilot Bearing – 2.5L Duratec-HE (122kW/165PS) - MI4................................................... Pilot Bearing – 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma/3.2L Duratorq-TDCi (148kW/200PS) - Puma.................................................................................................... PAGE 308-01A-2 308-01A-5 308-01A-7

Clutch – Vehicles With: 5-Speed Manual Transmission - MT75 308-01A-2 308-01A-2 REMOVAL AND INSTALLATION Clutch Disc and Pressure Plate Special Tool(s) 303-254 Locking Tool, Flywheel 21135 Removal NOTE: Removal steps in this procedure may contain installation details. 1. Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation). 2. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures). 3. Refer to: Transmission - 2WD (308-03 Manual Transmission/Transaxle - Vehicles With: 5-Speed Manual Transmission - MT75, Removal). Refer to: Transmission - 4WD (308-03 Manual Transmission/Transaxle - Vehicles With: 5-Speed Manual Transmission - MT75, Removal). 4. Special Tool(s): 303-254 303-254 E133584 Special Tool(s) 308-204 Aligner, Clutch Disc 16067 5. CAUTION: Loosen the clutch pressure plate retaining bolts by two turns at a time in the sequence shown. 6 1 4 x2 3 2 5 E129960

308-01A-3 Clutch – Vehicles With: 5-Speed Manual Transmission - MT75 308-01A-3 REMOVAL AND INSTALLATION Installation 1. Using the special tool, centralize the clutch disc on the pressure plate. Special Tool(s): 308-204 308-204 E129961 2. NOTE: Check the pilot bearing for damage. If damaged, install a new pilot bearing. NOTE: Do not apply grease to a newly installed pilot bearing. Refer to: Pilot Bearing - 2.5L Duratec-HE (122kW/165PS) - MI4 (308-01 Clutch - Vehicles With: 5-Speed Manual Transmission - MT75, Removal and Installation). 3. NOTE: Hand tighten the bolts at this stage. Special Tool(s): 308-204 308-204 E129962 4. CAUTION: Tighten the clutch pressure plate retaining bolts in the sequence shown to the specified torque. Special Tool(s): 308-204 Torque: 30 Nm 1 6 4 308-204 3 2 5 E129963 5. Remove the Special Tool(s): 308-204 2 1 308-204 E129984

Clutch – Vehicles With: 5-Speed Manual Transmission - MT75 308-01A-4 308-01A-4 REMOVAL AND INSTALLATION 6. Remove the Special Tool(s): 303-254 303-254 E133584 7. Refer to: Transmission - 2WD (308-03 Manual Transmission/Transaxle - Vehicles With: 5-Speed Manual Transmission - MT75, Installation). Refer to: Transmission - 4WD (308-03 Manual Transmission/Transaxle - Vehicles With: 5-Speed Manual Transmission - MT75, Installation).

Clutch – Vehicles With: 5-Speed Manual Transmission - MT75 308-01A-5 308-01A-5 REMOVAL AND INSTALLATION Pilot Bearing – 2.5L Duratec-HE (122kW/165PS) - MI4 Special Tool(s) 303-132 Installer/Aligner, Pilot Bearing/Clutch Plate 21080 Removal NOTE: Removal steps in this procedure may contain installation details. 1. Refer to: Clutch Disc and Pressure Plate (308-01 Clutch - Vehicles With: 5-Speed Manual Transmission - MT75, Removal and Installation). 2. Special Tool(s): 308-001 2 308-001 1 E129167 Special Tool(s) 308-001 Remover Pilot Bearing E135106 3. Special Tool(s): 308-001 2 308-001 1 E129168 Installation 1. Special Tool(s): 303-132 303-132 E138254 2. CAUTION: Make sure that the pilot bearing is correctly installed. Special Tool(s): 303-132

Clutch – Vehicles With: 5-Speed Manual Transmission - MT75 308-01A-6 308-01A-6 REMOVAL AND INSTALLATION 4.5mm 303-132 E138255 3. Refer to: Clutch Disc and Pressure Plate (308-01 Clutch - Vehicles With: 5-Speed Manual Transmission - MT75, Removal and Installation).

Clutch – Vehicles With: 5-Speed Manual Transmission - MT75 308-01A-7 308-01A-7 REMOVAL AND INSTALLATION Pilot Bearing – 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma/3.2L Duratorq-TDCi (148kW/200PS) - Puma Special Tool(s) 205-311 Remover, Bearing/Gear Removal NOTE: Removal steps in this procedure may contain installation details. Special Tool(s) 303-090 Installer, Crankshaft Pilot Bearing 303-1365 Remover, Crankshaft Pilot Bearing E92318 1. Refer to: Clutch Disc and Pressure Plate (308-01 Clutch - Vehicles With: 6-Speed Manual Transmission - MT82, Removal and Installation). Refer to: Clutch Disc and Pressure Plate (308-01 Clutch - Vehicles With: 5-Speed Manual Transmission - MT75, Removal and Installation). 2. Special Tool(s): 205-311, 303-1365 303-1365 303-1365 205-311 205-311 E97029

Clutch – Vehicles With: 5-Speed Manual Transmission - MT75 308-01A-8 308-01A-8 REMOVAL AND INSTALLATION Installation 1. Special Tool(s): 303-090 303-090 E97031 2. Refer to: Clutch Disc and Pressure Plate (308-01 Clutch - Vehicles With: 6-Speed Manual Transmission - MT82, Removal and Installation). Refer to: Clutch Disc and Pressure Plate (308-01 Clutch - Vehicles With: 5-Speed Manual Transmission - MT75, Removal and Installation).