501-28-2
Roof Sheet Metal Repairs
501-28-2
REMOVAL AND INSTALLATION
Roof Panel – Single Cab
General Equipment
Hot Air Gun
Spot weld drill Bit
Removal
1.
Front and Rear Door
Refer to: Windshield Glass (501-11 Glass,
Frames and Mechanisms, Removal and
Installation).
Refer to: Headliner - 4-Door (501-05 Interior
Trim and Ornamentation, Removal and
Installation).
A- B- and C-Pillar Trim
Refer to: A-Pillar Trim Panel (501-05,
Removal and Installation).
Refer to: B-Pillar Trim Panel (501-05,
Removal and Installation).
Refer to: C-Pillar Trim Panel - 4-Door
(501-05, Removal and Installation).
Refer to: Rear Window Glass (501-11 Glass,
Frames and Mechanisms, Removal and
Installation).
2.
General Equipment: Spot weld drill Bit
E112723
Materials
Name
Specification
Windshield Adhesive Kit
WSS-M11P57-A5
501-28-3
Roof Sheet Metal Repairs
501-28-3
REMOVAL AND INSTALLATION
3.
General Equipment: Spot weld drill Bit
E112724
4.
General Equipment: Hot Air Gun
170
E112725
501-28-4
Roof Sheet Metal Repairs
501-28-4
REMOVAL AND INSTALLATION
Installation
1. NOTE: Before resistance spot welding of body
panels with a total panel thickness of 3 mm and
greater, the manufacturer's welding equipment
instructions and sub-section 501-25 must be
followed.
Authoring Template
Refer to: Tools and Equipment for Body Repairs
(501-25 Body Repairs - General Information,
Description and Operation).
E112726
4.
Resistance spot weld - Panel thickness 3
mm and greater!
2. NOTE: Sealer or adhesive must be applied with
a minimum height of 20 mm.
Refer to: Sealer, Underbody Protection Material
and Adhesives (501-25 Body Repairs -
General Information, Description and
Operation).
3.
Material: Windshield Adhesive Kit
(WSS-M11P57-A5) adhesive
501-28-6
Roof Sheet Metal Repairs
501-28-6
REMOVAL AND INSTALLATION
6.
Front and Rear Door
Refer to: Windshield Glass (501-11 Glass,
Frames and Mechanisms, Removal and
Installation).
Refer to: Headliner - 4-Door (501-05 Interior
Trim and Ornamentation, Removal and
Installation).
A- B- and C-Pillar Trim
Refer to: A-Pillar Trim Panel (501-05,
Removal and Installation).
Refer to: B-Pillar Trim Panel (501-05,
Removal and Installation).
Refer to: C-Pillar Trim Panel - 4-Door
(501-05, Removal and Installation).
Refer to: Rear Window Glass (501-11 Glass,
Frames and Mechanisms, Removal and
Installation).